A/T - Delayed Shift Engagement Diagnostic Aid
Information: IB05-05-S010Engagement of Electronically Controlled 4L60-E Transmissions
ISSUE DATE: AUGUST 29, 2005
Affected Vehicles:
2003-2006 Isuzu Ascender (US/UT)
2006 Isuzu i-280/i-350 (TI) with automatic transmission
Service Information
Some customers may comment that vehicle exhibits delayed engagement times from Park to Reverse, Neutral to Drive, Neutral to Reverse, and Park to Drive (commonly called garage shifts), and may differ from what many customers might be accustomed to.
Normal Park/Neutral to Reverse or Drive engagement time will be in the vicinity of one (1) second if the automatic transmission fluid (ATF) is above 0°C (32°F). When the ATF is colder than 0°C (32°F), the engagement time will become longer the colder the transmission fluid. A time limit factor cannot be placed on proper engagement times because the factors that affect transmission operation are many.
At the moment of engine start, for economy and emission requirements, the transmission line pressure is maintained at low levels. This allows a lower cold idle engine RPM (the colder the oil is, the higher the energy level (engine torque output) required to pressurize the oil).
When the driver moves the shift lever from "Park/Neutral" to "Reverse" or any "Drive" range, the following actions must occur for the powertrain control module (PCM) to determine at what pressure to control the transmission line pressure.
The module will look at the following items:
1. The voltage readings of the engine coolant temperature sensor (ECT).
2. The voltage reading of the transmission fluid temperature sensor (TFT).
3. Whether or not air conditioning is requested.
4. Movement of the shift lever and controls engine RPM based on the gear position selected. The module will adjust the engine RPM in response to the torque requirements needed to increase transmission line pressure.
When the module determines the status of the above items, the module will apply the appropriate signal to the PWM pressure control solenoid, thereby controlling the application of the required clutch(s) depending on the driver's selection.
Controlling transmission apply pressures allows the transmission to engage in a smooth manner, thus reducing the potential of abrupt/harsh engagement of the transmission.
All of the above actions happen very quickly; however, the resultant time interval may be approximately one second.
When determining if shift times are excessive, the exact conditions that the vehicle was in at the time the extended garage shift occurred must be duplicated. The following are several possible conditions.
^ Was the vehicle outside or in a heated garage?
^ What was the temperature of the environment at the time of the occurrence?
^ Length of time the vehicle sat unused, such as overnight or a weekend, etc.? A vehicle that has been driven to the service facility cannot be tested for this concern because the transmission, the engine oil and the coolant are no longer at the temperature they were when the customer experienced the condition.
No attempts to repair should occur unless the condition can be duplicated under the conditions the customer experienced.
Road test the vehicle following the steps below until the vehicle engine and transmission temperatures are at normal operating temperatures. This is approximately 16 km (10 mi) of driving.
1. In a safe manner, bring the vehicle to a complete stop.
2. Place the shift lever in Neutral and wait five seconds.
3. Place the shift lever in Drive. A delayed engagement of approximately one (1) second will occur. THIS IS NORMAL.
This time may be extended if the engine RPM is above the base idle, controlled by the drivers foot rather than the control module.
4. Drive the vehicle for a distance of not less than a tenth of a mile (160 m).
5. In a safe manner, bring the vehicle to a complete stop.
6. Place the shift lever in Neutral and wait five seconds.
7. Place the shift lever in Reverse. A delayed engagement of approximately one (1) second will occur. THIS IS NORMAL. This time may be extended if the engine RPM is above the base idle, controlled by the driver's foot rather than the control module.
8. Place the shift lever in Neutral and wait five seconds.
9. Place the shift lever in Drive. A delayed engagement of approximately one (1) second will occur. THIS IS NORMAL. This time may be extended if the engine RPM is above the base idle, controlled by the driver's foot rather than the control module.
If an out of line condition (excessively long time, over two seconds, to engage a gear) is observed, the following areas within the transmission should be inspected for the cause of the concern.
^ The forward clutch piston seals (delay to drive).
^ The low and reverse clutch piston seals (delay to reverse).
^ The reverse input clutch piston seals (delay to reverse). The stator shaft to reverse input drum seals (delay to reverse).
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