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Rear Hatchgate - Glass Difficult To Latch

BULLETIN NUMBER:
SB96-11-L007

ISSUE DATE:
SEPTEMBER 1996

GROUP:
BODY

1991-95.5 RODEO (UC) REAR HATCHGATE
GLASS DIFFICULT TO LATCH

AFFECTED MODELS

1991-95.5 Rodeo (UC) models.

SERVICE INFORMATION

Some affected vehicles may experience a condition in which the rear hatchgate glass may be difficult to latch. This condition may be caused by a broken actuator spring in the hatchgate lock actuator assembly.

To correct this condition, replace the actuator spring in the hatchgate lock actuator assembly with a new actuator spring (Part No. 8-97138-290-0) using the procedure described in this Service Bulletin.

SERVICE PROCEDURE

REMOVAL





1. Tailgate Trim Panel & Left Side Inner Cover (Figure 1)

^ Remove two panel screws on each side of hatch lock.

^ Pull off trim panel.

^ Remove seven screws from left side inner cover and remove cover.





2. Hatchgate Lock Actuator Assembly (Figure 2)

^ Cut sealing adhesive with razor blade and peel back waterproof sheet.

^ Remove two bolts holding hatchgate lock actuator assembly to tailgate.

^ Disconnect actuator rod, detach wire harness clip, remove hatchgate lock actuator assembly, and disconnect connector.





3. Actuator Spring (Figure 3)

^ Remove actuator spring from hatch-gate lock actuator assembly.

INSTALLATION

1. Actuator Spring (Figure 3)

^ Install new actuator spring (Part No. 8-97138-290-0) to hatchgate lock actuator assembly.

2. Hatchgate Lock Actuator Assembly (Figure 2)

^ Connect actuator connector and wire harness clip to hatchgate lock actuator assembly.

^ Position hatchgate lock actuator assembly onto tailgate and secure with two bolts. Connect actuator rod to hatchgate lock actuator assembly.

^ Install waterproof sheet to tailgate. Reseal sheet by pressing down on sealing adhesive.

3. Tailgate Left Side Inner Cover and Trim Panel (Figure 1)

^ Position inner cover onto tailgate and secure with screws.

^ Position trim panel onto tailgate and press clips into place.

^ Install screws on each side of hatch lock.

^ Check for proper hatchgate glass latching operation.

PARTS INFORMATION

Part No. Description Quantity

8-97138-290-0 Spring; Actuator 1

FLAT RATE MANUAL INFORMATION





Use the new labor operation.


Labor time includes 0.1 administration allowance.