Operation CHARM: Car repair manuals for everyone.

120000 MI or 192000 KM

Lubricate
    Throttle Cable/Linkage
      Perform at mileage interval or every 6 months whichever occurs first.
    Drive/Propeller Shaft
      Lubricate propeller shaft(s) and re-torque flange bolts.
    Clutch Pedal Assembly
      Lubricate clutch pedal spring, bushing and clevis pin. Perform at mileage interval or every 6 months whichever occurs first.
    Body and Frame
      Lubricate hood, doors, locks, ball joints etc. Perform at mileage interval or every 6 months whichever occurs first.
Inspect/Adjust
    Drive Belt
      Perform at mileage interval or every 24 months whichever occurs first
Check
    Parking Brake System
    Ignition Cable
    Hydraulic Hose, Clutch
      Check clutch hydraulic lines (where hydraulic clutch system is used)
    Fuel Supply Line
      Check fuel line and fuel tank cap. Perform at mileage interval or every 12 months whichever occurs first.
    Exhaust System
      Perform at mileage interval or every 12 months whichever occurs first.
    Cooling System
      Check cooling system and hoses. Check at mileage interval or every 12 months whichever occurs first.
    Clutch Fluid
      Check fluid level replenish as necessary.
    Brakes and Traction Control
      Perform at mileage interval or every 12 months whichever occurs first.
    Brake Fluid
      Check level and replenish if needed. Check at mileage interval or every 12 months whichever occurs first.
    Battery
      Check fluid level. Perform at mileage interval or every 12 months whichever occurs first.
Adjust
    Valve Clearance
    Steering
      Adjust steering gear play. Perform at mileage interval or every 12 months whichever occurs first.
    Idle Speed
    Brake Pedal Assy
      Adjust brake pedal play. Perform at mileage interval or every 12 months whichever occurs first.
Inspect
    Steering and Suspension
      Check for damaged, loose, or missing parts, or parts showing visible signs of excessive wear. Perform at mileage interval or every 12 months whichever occurs first.
    Neutral Safety Switch
      Perform at mileage interval or every 12 months whichever occurs first.
    Fluids
      All fluids for leaks. Perform at mileage interval or every 12 months whichever occurs first.
    Brake Hose/Line
      Perform at mileage interval or every 12 months whichever occurs first.
Replace
    Timing Belt
    Spark Plug
    Power Steering Fluid
    Oil Filter, Engine
    Fluid - Transfer Case
    Fluid - M/T
    Fluid - Differential
      Replace front axle oil. Replace rear axle oil
    Fluid - A/T
    Engine Oil
    Coolant
    Air Filter Element
      Operation of the vehicle in dusty areas will necessitate more frequent element replacement.
Clean/Repack
    Wheel Bearing
      Clean/Repack front bearings and repack free wheel hub (4WD)
Rotate
    Tires
      Inspect for wear, vibration, proper inflation and check wheels. Check at mileage interval or every 12 months whichever occurs first.