Cylinder Head Cover RH

REMOVAL
1. Disconnect battery ground cable.
2. Remove battery from the vehicle.
3. Drain engine coolant from faucet bottom of radiator.





4. Remove engine cover form the dowels on the common chamber.





5. Remove air cleaner duct assembly (3) and air cleaner element (4).

NOTE: Disconnect the Mass Air Flow (MAF) sensor connector, Intake Air Temperature (IAT) sensor connector, and Positive Crankcase Ventilation (PCV) hose before hand the air cleaner duct assembly is removed.

6. Disconnect following wiring connectors and bonding cable:
- Exhaust Gas Recirculation (EGR) valve
- Fuel injectors for right bank
- Ignition coils for right bank
- Bonding cable
- Others as necessitated

7. Disconnect radiator upper and lower hoses.
8. Remove engine harness from the cylinder head cover.
9. Remove the upper fan guide.
10. Remove cooling fan and clutch assembly.





11. Remove drive belt by pushing down the auto tensioner using spanner as illustrated.
12. Remove fan pulley and bracket assembly.
13. Remove idle pulley assembly.
14. Remove auto tensioner assembly.
15. Remove crankshaft pulley using J-8614-1 crankshaft holder.
16. Remove timing belt covers for right bank side.





17. Remove ignition coil assemblies for the right side bank.
18. Remove cylinder head cover assembly.

INSTALLATION






See TSB SB94-01-003 12-94

1. Install cylinder head cover.
- Clean the sealing surface of cylinder head and cylinder head cover to remove oil and sealing materials completely.
- Apply sealant (TB-1207B or equivalent) of bead diameter 2 - 3 mm at eight place of arched area of camshaft bracket on front and rear sides.
- The cylinder head cover must be installed within 5 minutes after sealant application before the sealant hardens.





- Tighten bolts in turn to the specified torque.

Torque: 8.8 Nm (77.9 inch lbs.)

2. Install ignition coil assemblies and tighten the fixing bolts to the specified torque.

Torque: 4 Nm (35.4 inch lbs.)

3. Install timing belt cover and tighten the fixing bolts and nut to the specified torque.

Torque: 19 Nm (14 ft. lbs.)

4. Install crankshaft pulley and tighten the fixing bolt using J-8614-01 crankshaft holder to the specified torque.

Torque: 167 Nm (123 ft. lbs.)

5. Install auto tensioner assembly and tighten the fixing bolts to the specified torque.

Torque:
Shorter Bolt: 20 Nm (14.8 ft. lbs.)
Longer Bolt: 39 Nm (28.8 ft. lbs.)

6. Install idle pulley assembly and tighten the fixing bolt to the specified torque.

Torque: 52 Nm (38.4 ft. lbs.)

7. Install fan pulley and bracket assembly and tighten the fixing bolts and nut to the specified torque.

Torque: 22 Nm (16.2 ft. lbs.)

8. Install drive belt by pushing down the auto tensioner using spanner as shown in the removal step of drive belt.
9. Install cooling fan clutch assembly and tighten the fixing bolts to the specified torque.

Torque: 10 Nm (88.5 inch lbs.)

10. Install upper fan guide and clip both side and tighten the fixing bolts to the specified torque.

Torque: 4 Nm (35.4 inch lbs.)

11. Install engine harness and tighten the fixing bolts of the retaining clip and brackets to the specified torque.

Torque: 4 Nm (35.4 inch lbs.)

12. Connect radiator upper and lower hoses and clip them securely.
13. Connect wiring connectors and bonding cable of those which were disconnected in the removal step.
14. Install air cleaner element and air cleaner duct assembly, and clip the both end securely.
15. Connect MAF sensor connector, IAT sensor connector and PCV hose.
16. Install engine cover mating with the dowels.