Seals and Gaskets: Service and Repair

Transfer Rear Oil Seal





Transfer Rear Oil Seal and Associated Parts
Removal
1. Remove the rear propeller shaft from the transfer case.
2. Using the flange holder J-8614-11, remove the end nut.
3. Using the universal puller, remove the rear companion flange, washer and O-ring.
4. Remove the oil seal from the transfer rear case.

Installation

1. Apply ATF to the circumference of the oil seal. Fill the oil seal lip with grease (Besco L2).





2. Using the oil seal installer J-42804, install the oil seal.

Notice: When attaching the oil seal, pay attention to the direction.





Rear Output Shaft Oil Seal
Distance between the transfer case end and oil seal.
Distance: 9.85 - 10.35 mm (0.39 - 0.41 inch)

Notice: When installing the oil seal to the specified dimension, be careful not to damage it.

3. Mount the rear companion flange, O-ring, washer, and nut to the transfer in this order.
4. Using the flange holder J-8614-11, install a new end nut.
Torque: 167 Nm (123 ft. lbs.)





5. Using the punch J-39209, stake the end nut at two spots.

Notice: Check the staked end nut is free from cracks.

6. Install the rear propeller shaft to the transfer case and tighten to the specified torque.
Torque: 63 Nm 46 (ft. lbs.)