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Home >> Isuzu >> 2000 >> Rodeo LS 4WD V6-3.2L >> Repair and Diagnosis >> Transmission and Drivetrain >> Transfer Case >> Service and Repair >> Transfer Case >> Removal and Installation
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Removal and Installation





TRANSFER CASE ASSEMBLY (A/T) AND ASSOCIATED PARTS

REMOVAL

NOTE: Before removing transmission and transfer assembly from vehicle, change the transfer mode to 2WD using the 4WD push button switch on dash panel.

1. Disconnect battery ground cable.
2. Remove transfer control lever knob (1).





3. Remove lower cluster assembly (2).





4. Remove rear console (3).





5. Remove center console (4).





6. Remove grommet assembly and transfer control lever (5).
7. Raise and support vehicle with suitable stands. Drain transfer case fluid.





8. Remove transfer protector (6) and fairing plate (7).
9. Remove rear propeller shaft (8) and front propeller shaft (9).

NOTE: Apply alignment marks on the flange at both front and rear sides.

10. Disconnect harness connectors and clip. Connector: transfer switch, 2WD-4WD actuator, speed sensor.
11. Support transmission case with a transmission jack.
12. Remove the top position bolt from transfer control lever hole and others under the floor. Remove transfer case (10) from the vehicle.

INSTALLATION





1. Apply a thin coat of molybdenum disulfide grease to the input shaft spline as shown in the figure.





2. Install transfer case (10) to the transmission. Tighten transfer bolts as shown in the figure.
3. Remove the transmission jack from transmission side.
4. Connect harness connectors and clip. Connector: transfer switch, 2WD-4WD actuator, speed sensor.
5. Install rear propeller shaft (8) and front propeller shaft (9).

Torque: 63 Nm (46 Ft. lbs.)





6. Install transfer protector (6) and fairing plate (7).
7. Fill transfer case fluid.





8. Lower the vehicle. Install grommet assembly and transfer control lever (5).
9. Install center console (4), rear console (3) and lower cluster assembly (2).
10. Install transfer control lever knob (1).
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