Operation CHARM: Car repair manuals for everyone.

Components

Cylinder Block
The cylinder block is made of aluminum die-cast casting for 75°V-type six cylinders. It has a rear plate integrated structure and employs a deep skirt. The cylinder liner is cast and the liner inner diameter and crankshaft journal diameter are classified into grades. The crankshaft is supported by four bearings of which width is different between No.2, No.3 and No.1, No.4; the width of No.3 bearing on the body side is different in order to support the thrust bearing. The bearing cap is made of nodular cast iron and each bearing cap uses four bolts and two side bolts.

Cylinder Head
The cylinder head, made of aluminum alloy casting employs a pent-roof type combustion chamber with a spark plug in the center. The intake and exhaust valves are placed in V-type design. The ports are cross-flow type.

Valve Train
Intake and exhaust camshaft on both banks are driven with a camshaft drive gear by the timing belt. The valves are operated by the camshaft and the valve clearance is adjusted to select suitable thickness shim.

Intake Manifold
The intake manifold system is composed of the aluminum cast common chamber and intake manifold attached with six fuel injectors.

Exhaust Manifold
The exhaust manifold is made of nodular cast iron.

Pistons and Connecting Rods
Aluminum pistons are used after selecting the grade that meets the cylinder bore diameter. Each piston has two compression rings and one oil ring. The piston pin made of chromium steel is offset 1 mm toward the thrust side, and the thrust pressure of piston to the cylinder wall varies gradually as the piston travels. The connecting rods are made of forged steel. The connecting rod bearings are graded for correct size selection.

Crankshaft and Bearings
The crankshaft is made of Ductile cast-iron. Pins and journals are graded for correct size selection for their bearing.