Cylinder Head Cover LH
Cylinder Head Cover LHRemoval
1. Disconnect battery ground cable.
2. Remove engine cover from the dowels on the common chamber.
3. Disconnect positive crankcase ventilation hose.
4. Remove ground cable fixing bolt on cylinder head cover.
5. Ignition coil connector and ignition coil.
^ Disconnect the three connectors from the ignition coils.
^ Remove harness bracket bolt on cylinder head cover.
^ Remove fixing bolts on ignition coils.
6. Disconnect fuel injector harness connector then remove fuel injector harness bracket bolt.
7. Remove eight fixing bolts, then the cylinder head cover.
Installation
1. Install cylinder head cover.
^ Clean the sealing surface of cylinder head and cylinder head cover to remove oil and sealing materials completely.
^ Apply sealant (TB-1 207B or equivalent) of bead diameter 2-3 mm at eight place of arched area of camshaft bracket on front and rear sides.
^ The cylinder head cover must be installed with in 5 minutes after sealant application to prevent hardening of sealant.
^ Tighten bolts to the specified torque.
Torque: 9 Nm (78 inch lbs.)
2. Install fuel injection harness bracket and tighten bolt to the specified torque.
Torque: 9 Nm (78 inch lbs.)
3. Connect ignition coil connector and ignition coil, then tighten bolt to the specified torque.
Torque: 4 Nm (35 inch lbs.)
CAUTION: Ignition coil assembly #6 is different from ignition coil assembly from #1 to #5. Ignition coil assembly #6 is short type. So, note it when installing ignition coil assembly of #6.
4. Connect ground cable and tighten bolts to the specified torque.
Torque: 9 Nm (78 inch lbs.)
5. Install positive crankcase ventilation hose.
6. Install engine cover mating with the dowels.