Reassembly

Major Components (1)
Reassembly
1. Install a new gasket and the extension housing (4x2) to the transmission case.
Torque: 36 Nm (27 ft. lbs.)
2. Install the speedometer driven gear, plate, and speedometer sensor (4x2).
Torque:
Plate bolt - 15 Nm (11 ft. lbs.)
Speedometer sensor - 25 Nm (18 ft. lbs.)





3. Install the adapter housing (4x4).
Remove any gasket material on the contacting surfaces of the adapter housing and transmission case.
Apply liquid gasket (TB1281-B or its equivalent) (1) and install the apply gaskets (2) to the adapter housing as shown in the figure.
^ Install the adapter housing to the transmission case.
Torque: 34 Nm (25 ft. lbs.)





4. Install the neutral start switch.
^ Using the transmission select lever, fully turn the manual valve lever shaft back and return two notches.
It is now in neutral.
^ Insert the neutral start switch onto the manual valve lever shaft and temporarily tighten the adjusting bolt.
^ Install the lock washer and nut.
Torque: 7 Nm (61 inch lbs.)
^ Align the neutral standard line and the switch groove and tighten the adjusting bolt.
Torque: 13 Nm (113 inch lbs.)
^ Bend the tabs of the lock washer.

NOTE: Bend at least two of the lock washer tabs.





5. Install the oil temperature sensor to the transmission case.
Torque: 15 Nm (11 ft. lbs.)





6. Install the elbow.
^ Coat new O-rings with ATF, install them to the two elbows.
^ Install the two elbows as shown in the figure.
Torque: 29 Nm (3.0 kgf-cm/22 ft. lbs.)
7. Install the select lever.
8. Install the output revolution sensor (4x2).
9. Install the output revolution sensor (4x4).
10. Install the input revolution sensor.
11. Install the breather hose.





12. Install the torque converter.
Using calipers and a straightedge, measure the distance from the installed surface of the transmission housing to top of the torque converter nut.
Correct distance: 13.5 mm (0.53 inch)