Quarter Window Glass: Service and Repair
Rear Quarter GlassParts Location:
Removal
1. Disconnect the battery ground cable.
2. Remove the rear quarter trim covers.
3. Remove the air outlet gamish assembly.
- Pry the two clip positions free from the body panel.
4. Remove the rear quarter moulding.
- Pry the five clip positions free from the body panel.
5. Remove the rear quarter glass.
Installation
To install, follow the removal steps in the reverse order, noting the following points:
1. Clean the bonding surfaces of both the window glass and body panel with a soft rag and white gasoline.
2. Apply the primer to the window glass and body panel.
- Apply the primer (Sun star # 435-40 or equivalent) to the window glass side bonding surface as shown in the figure.
- Apply the primer (Sun star # 435-95 or equivalent) to the body side bonding surface.
3. Apply sealing adhesive to the window glass.
- Make sure that the primer has dried completely.
- Apply sealing adhesive (SunStar 555 or the equivalent) to the circumference of the window glass. There should be a 20 mm (0.79 in) overlap at the lower front corner of the glass.
4. Attach the fastener tape and spacers to the points shown in the illustration.
5. Attach the glass clips to the panel. Press the glass into the panel until it adheres to the panel.
NOTE: Immediately wipe away any excess sealing adhesive oozing from the panel and glass.
6. Allow the assembly to dry for 24 hours (20-30°C).
7. Check to make sure that there is no water leakage from the rear quarter glass.