Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Disassembly and Reassembly

DISASSEMBLY

1. Remove the lead wire (1) from the magnetic switch.




2. Remove the through bolts (2).

3. Remove the yoke from the magnetic.

4. Remove the yoke cover.




5. Use the long nose pliers to remove the brush and brush holder.

6. Remove the armature.

7. Remove the housing.




8. Remove the overrunning clutch from the housing.




9. Remove the return spring from the magnetic switch.




10. Remove the steel ball from the overrunning clutch.




11. Remove the idle pinion from the magnetic switch.




12. Remove the retainer from the magnetic switch.

13. Remove the magnetic switch.

REASSEMBLY
To install, follow the removal steps in the reverse order, noting the following points:

Grease application places
- Bearing in rear cover
- Gears in reduction gear
- Sliding portion of pinion