Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Internal Components



Transfer Case Disassembled View

Internal Components:





1 - High/Low Planetary Thrust Washer - Front
2 - High/Low Planetary Carrier
3 - High/Low Planetary Thrust Washer - Rear
4 - Input Shaft Gear
5 - Input Shaft Bore Seal
6 - Input Gear Thrust Bearing
7 - Range Sleeve
8 - Drive Sprocket Retaining Ring
9 - Drive Sprocket
10 - Drive Chain
11 - Rear Output Shaft
12 - Clutch Lever
13 - Shift Shaft Link Pin
14 - Shift Detent Lever
15 - Control Actuator Lever Shaft
16 - Front Output Shaft Speed Reluctor Wheel
17 - Front Output Shaft
18 - Driven Sprocket
19 - Driven Sprocket Retaining Ring
20 - Shift Fork Shaft
21 - Shift Fork Spring Retainer
22 - Shift Fork Spring
23 - Range Shift Fork Control Pad
24 - High/Low Shift Fork
25 - Shift Fork Spring
26 - Shift Fork Spring Retainer