Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la
If it fails: lemon-manuals.org.ua

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Internal Components



Transfer Case Disassembled View

Internal Components:





1 - Input Gear 32 Teeth
2 - High/Low Planetary Carrier 6 Pinion Gears
3 - Planetary Gear Shaft Retaining Ring
4 - Planetary Carrier Lock Ring
5 - Input Gear Front Thrust Washer
6 - Input Gear 27 Teeth
7 - Input Gear Pilot Bearing
8 - Input Gear Rear Thrust Washer
9 - High/Low Planetary Carrier 3 Pinion Gears
10 - High/Low Range Sleeve
11 - Rear Output Shaft Assembly
12 - Drive Sprocket
13 - Drive Sprocket Retaining Ring
14 - Drive Chain
15 - Oil Pump
16 - Oil Pump Wave Spring
17 - Rear Output Shaft Speed Reluctor Wheel
18 - Rear Output Shaft Rear Bearing Retaining Ring
19 - Rear Output Shaft Rear Bearing Outer Retaining Ring
20 - Rear Output Shaft Rear Bearing
21 - Oil Pump Suction Pipe O-Ring Seal
22 - Oil Pump Screen and Suction Pipe
23 - Magnet
24 - Driven Sprocket Retaining Ring
25 - Driven Sprocket
26 - Front Output Shaft Cup Plug
27 - Front Output Shaft
28 - Front Output Shaft Speed Reluctor Wheel
29 - Clutch Lever
30 - Control Actuator Lever
31 - Range Fork
32 - Shift Fork Pads
33 - Shift Fork Shaft