Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Timing Chain: Service and Repair

- Remove the timing cover. Refer to COMPONENT REPLACEMENT AND REPAIR PROCEDURES / TIMING COVER.

Sprocket Retaining Tool:





- Fit JD 39 Sprocket Retainer to the jackshaft.
- Disconnect the timing chain from the camshaft and jackshaft sprockets.
- Withdraw the crankshaft sprocket and timing chain.

CAUTION: Do not rotate the engine while the chain and sprockets are disconnected.

- Examine all components for wear and damage. Replace worn or damaged components as necessary.
- Engage the crankshaft sprocket in the new timing chain.
- Fit the sprocket/chain assembly to the camshaft and jackshaft sprockets.
- Remove JD 39 Sprocket Retainer.
- Refit the timing cover. Refer to COMPONENT REPLACEMENT AND REPAIR PROCEDURES / TIMING COVER.