Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal and Installation

EGR Valve Replacement:






NOTE: Number references in text specify numbered components in image.

1. Disconnect vacuum hose (1) at EGR valve.
2. Remove valve mounting nuts (2) and lift valve from engine.
3. Use a new gasket when installing new valve. Torque mounting nuts to 17 - 20 ft lb (23 - 27 Nm).