Operation CHARM: Car repair manuals for everyone.

Rear Door: Service and Repair





Rear Door

Removal

NOTE:
Removal steps in this procedure may contain installation details.

NOTE:
RH illustration shown, LH is similar.
1
NOTE:
The rear door is manufactured from aluminium, it contains a side impact reinforcement manufactured from aluminium.
The rear door is serviced as a separate bolt-on panel.
2 For additional information, refer to Battery Disconnect and Connect Battery Disconnect and Connect
3
WARNING: To avoid accidental deployment and possible personal injury, the backup power supply must be depleted before repairing or replacing any air bag supplemental restraint system (SRS) components. To deplete the backup power supply energy, disconnect the battery ground cable and wait one minute. Failure to follow this instruction may result in personal injury.
For additional information, refer to Supplemental Restraint System (SRS) Health and Safety Precautions Supplemental Restraint System (SRS) Health and Safety Precautions
4 For additional information, refer to Health and Safety Precautions Health and Safety Precautions
5 For additional information, refer to Body Repairs
6 For additional information, refer to Corrosion Protection




7 TORQUE: 25 Nm




8
CAUTION: Take extra care not to damage the wiring harnesses.





9
CAUTION: Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean.
NOTE:
Rear door shown removed for clarity.






10
NOTE:
Do not disassemble further if the component is removed for access only.
TORQUE: 30 Nm

11 For additional information, refer to Rear Door Latch Service and Repair

12 For additional information, refer to Rear Door Window Regulator and Motor Service and Repair





13
CAUTION: Take extra care not to damage the wiring harnesses.






14
CAUTION: Failure to follow this instruction may result in damage to the component.
TORQUE: 10 Nm





15
NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
TORQUE: 30 Nm





16





17





18 TORQUE: 5 Nm





19





20





21





22 TORQUE: 4

Installation
1 To install, reverse the removal procedure.