Pinpoint Tests

Diagnostic Guide Inertia Reel Safety Belts

PINPOINT TEST G1193705p1 : Backlock

G1193705t1 : Backlock
1 Visually inspect the condition of the suspect safety belt
2 Draw a maximum of 20mm of the webbing from the safety belt retractor with moderate force. Then release the webbing
3 Check for correct operation twice
- Does the webbing move freely then retract correctly?

->Yes
No further action required

->No
For first row safety belt
GO to Pinpoint Test G1193705p3.
For second and third row safety belts
GO to Pinpoint Test G1193705p2.

PINPOINT TEST G1193705p2 : Webbing-Trapped In Seat

G1193705t2 : Webbing-Trapped In Seat
1 Visually inspect the condition of the suspect safety belt
2 Lift the seat base or release the seat backrest as required
3 Free the trapped webbing, allow the webbing to retract Note: If the automatic locking retractor is activated, allow the webbing to retract until the clicking stops
4 Check for correct operation twice
- Does the webbing move freely then retract correctly?

->Yes
No further action required

->No
GO to Pinpoint Test G1193705p3.

PINPOINT TEST G1193705p3 : Safety Belt Retractor-Webbing Guide Loose

G1193705t3 : Safety Belt Retractor-Webbing Guide Loose
1 Refer to removal and installation section of this product, remove any trim panels required to expose the D loop (anchor point) and safety belt retractor
2 Check the webbing is not trapped or twisted and is centrally located on the safety belt retractor spindle
3 Attempt to withdraw the webbing from the safety belt retractor NOTE: If the safety belt webbing is jammed, the automatic locking retractor could be engaged
4 To release the automatic locking retractor, manually wind the webbing onto the spindle until the automatic locking retractor deactivates (clicking stops)
5 Fully extract webbing
6 Confirm webbing guide location is correct , Confirm the fixing lugs are correctly located in the retractor frame
7 Allow webbing to retract
8 Check for correct operation twice
- Does the webbing move freely then retract correctly?

->Yes
Refer to the removal and installation section of this product, reinstall any trim panels, ensure there are no obstructions and the webbing does not catch or rub. No further action required

->No
GO to Pinpoint Test G1193705p4.

PINPOINT TEST G1193705p4 : Twist In Webbing

G1193705t4 : Twist In Webbing
1 Refer to removal and installation section of this product, remove any trim panels required to expose the D loop (anchor point)
2 Twist the webbing back the correct way in the loop
3 Pass the twist through the pillar loop or escutcheon as required
4 Check for correct operation twice
- Does the webbing move freely then retract correctly?

->Yes
Refer to the removal and installation section of this product, reinstall any trim panels, ensure there are no obstructions and the webbing does not catch or rub. No further action required

->No
GO to Pinpoint Test G1193705p5.

PINPOINT TEST G1193705p5 : Interference-Webbing Routing

G1193705t5 : Interference-Webbing Routing
1 Refer to the removal and installation section of this product, remove any trim panels required to expose the D loop (anchor point)
2 Remove obstructions and foreign objects ensure the webbing does not catch or rub
3 Confirm the safety belt does not contact the wiring harness
4 Check for correct operation twice
- Does the webbing move freely then retract correctly?

->Yes
Refer to the removal and installation section of this product, reinstall any trim panels, ensure there are no obstructions and the webbing does not catch or rub. No further action required

->No
GO to Pinpoint Test G1193705p6.

PINPOINT TEST G1193705p6 : Safety Belt Retractor-Incorrect Installation

G1193705t6 : Safety Belt Retractor-Incorrect Installation
1 Refer to the removal and installation section of this product, remove any trim panels required to expose the D loop (anchor point) and the safety belt retractor
2 Refer to the removal and installation section of this product, correctly reinstall the safety belt retractor ensure that the locating "T bar" and "anti rotation pins" are correctly located
3 Check for correct operation twice
- Does the webbing move freely then retract correctly?

->Yes
Refer to the removal and installation section of this product, reinstall any trim panels, ensure there are no obstructions and the webbing does not catch or rub. No further action required

->No
GO to Pinpoint Test G1193705p7.

PINPOINT TEST G1193705p7 : D-loop Not Rotating Correctly

G1193705t7 : D-loop Not Rotating Correctly
1 Refer to the removal and installation section of this product, remove any trim panels required to expose the D loop (anchor point) and the safety belt retractor
2 Ensure there are no obstructions and the webbing does not catch or rub, the D loop (anchor point) rotates correctly and if installed the confirm the height adjuster operates correctly
3 Check for correct operation twice
- Does the webbing move freely then retract correctly?

->Yes
Refer to the removal and installation section of this product, reinstall any trim panels, ensure there are no obstructions and the webbing does not catch or rub. No further action required

->No
Replace as required. Refer to the warranty policy and procedures manual, or determine if any prior approval programme is in operation, prior to the installation of a new module/component

PINPOINT TEST G1193705p8 : Safety belt buckle - Not latching/jammed

G1193705t8 : Safety belt buckle - Not latching/jammed

CAUTION: Do not insert any objects or tools into the buckle head
1 Visually inspect the buckle head for evidence of damage. If damaged replace as required
2 Depress the buckle release (red button) and (Using a torch) carry out visual inspection for any evidence of debris/material or foreign objects in the buckle head
3 If required remove the pretensioner from the vehicle. Remove the seat. Remove the pretensioner from the seat frame
4 Do not insert any objects or tools buckle head With the buckle removed invert and attempt to shake out any debris
5 Attempt to latch the tongue in the buckle
- Does the seat belt buckle operate correctly

->Yes
Reinstall any components, no further action required

->No
Replace the pretensioner, For additional information, refer to Front Safety Belt Buckle Front Safety Belt Buckle
For additional information, refer to Rear Safety Belt Buckle Rear Safety Belt Buckle