Removal
REMOVAL / NV242 Transfer Case1. Shift transfer case into NEUTRAL.
2. Raise vehicle.
3. Remove skid plate.
4. Drain transfer case lubricant.
5. Mark front and rear propeller shaft yokes for alignment reference.
6. Disconnect front/rear propeller shafts at transfer case.
7. Disconnect transfer case position sensor connector.
8. Disconnect transfer case shift cable at the range lever.
9. Disconnect the transfer case shift cable from the shift cable bracket.
10. Disconnect transfer case vent hose.
11. Support transfer case with transmission jack.
12. Secure transfer case to jack with chains.
13. Remove nuts attaching transfer case to transmission.
14. Pull transfer case and jack rearward to disengage transfer case.
15. Remove transfer case from under vehicle.
REMOVAL / Transfer Case Position Sensor
1. Raise and support the vehicle.
2. Disengage the transfer case position sensor connector from the position sensor.
3. Remove the position sensor from the transfer case.
REMOVAL / Shift Lever
1. Shift transfer case into 4L.
2. Raise vehicle.
3. Remove clip securing the transfer case shift cable to the shift cable support bracket.
4. Disengage any additional shift cable routing clips, if necessary.
5. Disengage the shift cable from the transfer case manual lever.
6. Lower vehicle.
7. Remove the floor console as necessary to access the shifter mechanism.
8. Remove the nuts attaching lever assembly to floorpan and remove assembly and shift cable.
9. Remove the shifter mechanism and cable assembly from the vehicle.
REMOVAL / Front Output Shaft Seal
1. Raise vehicle.
2. Remove front propeller shaft.
3. Remove front output shaft companion flange.
4. Remove seal from front case with pry tool.