Engine Assembly

ENGINE





1. Position engine over engine compartment and slowly lower into place.
2. Align engine and transaxle.
3. Install upper bellhousing bolts and tighten.





4. Install mounting bolts (3) at the right mount bolts and tighten bolts to 118 Nm (87 ft. lbs.).





5. Install clutch to flex plate bolts (1).
6. Install lower bell housing bolts (2) and tighten.





7. Install inspection cover (1).





8. Connect crankshaft position sensor (2). Connect crankshaft position sensor electrical connector.
9. On AWD vehicles, install maniverterExhaust Manifold - Installation.





10. Install Ground strap (1).
11. Raise vehicle.





12. On AWD vehicles, install maniverter to exhaust pipe bolts (1) and tighten bolts.





13. On FWD vehicles, remove strap (2) from exhaust pipe (1).





14. On FWD vehicles, install new manifold to catalytic converter gasket (1) and install catalytic converter to exhaust manifold and tighten.
15. Connect oxygen sensor electrical connector (3).
16. Install generator.





17. Install A/C compressor (1).





18. Install crankshaft damper.
19. Apply clean engine oil crankshaft damper bolt threads and between bolt head and washer. Tighten bolt to 210 Nm (155 ft. lbs.).
20. Install right splash shield.
21. Install right tire.





22. Install oil cooler if equipped (2)Engine Oil Cooler - Installation.
23. Connect coolant hoses to oil cooler (2), if equipped.
24. Install new oil filter (3).
25. Lower vehicle.
26. Install upper idler pulley.





27. Install power steering pump.
28. Install power steering line support bracket at engine mount (1).





29. On FWD vehicles, install power steering hose support (2) at exhaust manifold.
30. Install accessory drive belt.





31. Connect electrical connectors at block ground, starter, A/C compressor, knock sensor, Oil pressure sensor, generator, Coolant temperature sensor at block, and block heater.
32. Install intake manifold and tighten bolts as shown.





33. Install throttle body support bracket (1).
34. Install engine oil dip stick.
35. Install vacuum lines at throttle body and intake manifold.
36. Connect manifold flow control valve and electronic throttle control electrical connectors and fasten harness to intake.





37. Install intake air tube on throttle body.
38. Install PCV hose (5) to valve cover.
39. Connect fuel line (3) to fuel rail.
40. Connect coils (1), injectors (4), oil temperature sensor, cam position sensors.





41. Install upper radiator support bracket (1).





42. Connect engine coolant temperature sensor (1), and capacitor (2).
43. Install coolant hoses at coolant adapter (3).
44. Connect purge hose (4).





45. Install coolant reservoir (3) and connect hose.





46. Install battery tray (1).





47. Install hood.
48. Install battery (3).
49. Connect battery cables.





50. Install air cleaner housing (1) and connect inlet air hose (5).





51. Install fresh air inlet (2) and tighten retainers (5).
52. Fill with coolantService and Repair.
53. Fill with oil.





54. Start engine and check for leaks.
55. Install engine cover (1).