Operation CHARM: Car repair manuals for everyone.

Lamp






LAMP

WARNING: To avoid serious or fatal injury when working on the High Intensity Discharge (HID) headlamp system, be certain to take the proper precautions. The headlamp switch must be in the OFF position. Disconnect and isolate the battery negative cable. There is a risk of death caused by contact with high voltage used in the HID headlamps. There is a risk of explosion or fire caused by highly flammable materials in the vicinity of damaged HID lighting elements. There is a risk of injury caused by exposure to Ultra Violet (UV) light, a risk of burns caused by high component operating temperatures, a risk of mercury poisoning through glass splinters produced by bursting HID lighting elements. There is also a risk of poisoning caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with the skin. Do not come into contact with parts that are under high voltage. Persons with active electronic implants (e.g. heart pacemakers) must never work on HID headlamps. Wear insulated safety shoes, safety glasses and protective gloves. Remove flammable materials and ensure sufficient ventilation in the working area.





1. Disconnect and isolate the battery negative cable.
2. If equipped, remove the cover from over the top of the front lamp unit (1). Front Lamp Unit - Removal.
3. Remove the grille from the front of the vehicle. Grille - Removal.
4. If the front lamp being serviced is on the same side of the vehicle as the engine fresh air intake tube, unsnap the air intake tube from the air cleaner housing and remove it from between the lamp and the radiator yoke hydroform.
5. Remove the three screws (2) that secure the two lower and the upper inboard lamp mounting brackets to the front end sheet metal.
6. The lower inboard lamp mounting bracket is captured between a metal mounting bracket on the top of the front frame crossmember and a tab of the plastic front fascia reinforcement. Push the tab of the front fascia reinforcement forward far enough for lamp mounting bracket clearance while maneuvering the lamp unit inboard during removal.
7. Pull the lamp away from the front of the vehicle far enough to access and disconnect the headlamp and dash wire harness connector (4) from the pigtail connector on the back of the lamp housing.
8. Remove the front lamp unit from the vehicle.