Operation CHARM: Car repair manuals for everyone.

Part 4






OPERATION


TRANSMISSION RANGE INDICATOR

The electronic gear selector indicator gives an indication to the vehicle operator of the transmission gear that has been selected with the automatic transmission gear selector lever. This indicator is controlled by the instrument cluster circuit board based upon cluster programming and electronic messages received from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The gear selector indicator information is displayed by the odometer Vacuum Fluorescent Display (VFD) unit soldered onto the instrument cluster electronic circuit board, and the VFD will not display the gear selector indicator information after the ignition switch is turned to the OFF position. Each time the cluster is disconnected from battery current for more than about five minutes, it must configure itself for the automatic transmission type that is in the vehicle once it is reconnected to battery current. The instrument cluster circuitry operates the gear selector indicator to provide the following features:

- Selected Gear Message - Each time the cluster receives an electronic selected gear message from the PCM, a box will be illuminated around the appropriate character in the gear selector indicator. The box will remain illuminated until the cluster receives a different selected gear message, or until the ignition switch is turned to the OFF position, whichever occurs first.
- Communication Error - If the cluster fails to receive a selected gear message from the PCM within three seconds, the instrument cluster circuitry will display all gear selector positions boxed (selected) until a valid selected gear message is received or until the ignition switch is turned to the OFF position, whichever occurs first.

The PCM continually monitors a hard-wired multiplex input from the Transmission Range Sensor (TRS), then sends the proper message to the CCN.

TURN SIGNAL INDICATORS

The turn signal indicators give an indication to the vehicle operator that the turn signal (left or right indicator flashing) or hazard warning (both left and right indicators flashing) have been selected and are operating. These indicators are controlled by transistors on the CCN electronic circuit board based upon the cluster programming, a hard-wired multiplex input received by the cluster from the turn signal and hazard warning switch circuitry of the multi-function switch on the turn/hazard switch mux circuit, and electronic messages received from the TIPM over the CAN data bus.

Each turn signal indicator LED is completely controlled by the CCN logic circuit, and that logic will allow this indicator to operate whenever the instrument cluster receives a battery current input on the fused B(+) circuit. Therefore, each LED can be illuminated regardless of the ignition switch position. The LED only illuminates when it is provided a path to ground by the CCN transistor. The CCN will turn on the turn signal indicators for the following reasons:

- Turn Signal-ON Input - The Steering Control Module (SCM) sends a Data Bus message to the TIPM to turn on the turn signals. The TIPM also sends out a message to the CCN to illuminate the appropriate electronic turn signal switch indicator. The TIPM controls the output and the flash rate for either the right or left turn signal lamps and sends this message to the CCN. The CCN will then control the illumination and flash rate of the right or left turn signal indicators, as well as to control the click rate of an electromechanical relay soldered onto the CCN electronic circuit board that emulates the sound emitted by a conventional turn signal flasher. The turn signals and the turn signal indicators continue to flash on and off until the cluster receives a turn signal-off input from the multi-function switch, or until the ignition switch is turned to the OFF position, whichever occurs first.
- Hazard Warning-ON Input - The turn signal flashers are also controlled by the TIPM. The SCM sends a Data Bus message to the TIPM and the TIPM responds to these messages by controlling a battery voltage output and the flash rate for each of the right and left turn signal lamps. The TIPM also sends the appropriate electronic messages back to the CCN to control the illumination and flash rate of the right and left turn signal indicators, as well as to control the click rate of an electromechanical relay soldered onto the CCN electronic circuit board that emulates the sound emitted by a conventional hazard warning flasher. The turn signals and the turn signal indicators continue to flash on and off until the cluster receives a hazard warning-off input from the multi-function switch.
- Lamp Out Mode - The CCN also sends electronic turn signal on and off messages to the TIPM over the CAN data bus, and the TIPM flashes the appropriate exterior turn signal lamps. If the TIPM detects an inoperative turn signal lamp or circuit, it increases the flash rate for the remaining operative turn signals and sends an electronic message back to the instrument cluster. The instrument cluster then increases the flash rate of the turn signal indicator(s) and the clicking rate of the electromechanical relay to provide an indication of the problem to the vehicle operator.

The CCN continually monitors the multi-function switch and electronic messages from the TIPM to determine the proper turn signal and hazard warning system control.

WAIT-TO-START INDICATOR

The wait-to-start indicator gives an indication to the vehicle operator when the diesel engine is too cool for efficient and reliable engine starting, and the engine glow plugs are energized in their pre-heat operating mode. This indicator is controlled by a transistor on the CCN circuit board based upon programming and electronic messages received from the PCM over the CAN data bus.

The wait-to-start indicator LED is completely controlled by the CCN logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be OFF when the ignition switch is in any position except ON or START. The LED only illuminates when it is provided a path to ground by the CCN transistor. The CCN will illuminate the wait-to-start indicator for the following reasons:

- Wait-To-START Indicator Lamp-ON Message - Each time the CCN receives an electronic wait-to-start indicator lamp-ON message from the PCM indicating that the air temperature is too cool for efficient and reliable engine starting and the glow plugs are energized in their pre-heat mode, the wait-to-start indicator will be illuminated. The indicator remains illuminated until the cluster receives a lamp-OFF message from the PCM, until the PCM detects that the engine is running, or until the ignition switch is turned to the OFF position, whichever occurs first.

The PCM continually monitors the glow plug control circuits to determine when they are energized in their pre-heat operating mode. The PCM then sends the proper lamp-ON or lamp-OFF message to the CCN.

WATER IN FUEL INDICATOR

The water-in-fuel indicator gives an indication to the vehicle operator when there is excessive water detected in the diesel fuel. This indicator is controlled by the CCN based upon programming and electronic messages received from the PCM over the CAN data bus.

The water-in-fuel indicator LED is completely controlled by the cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be OFF when the ignition switch is in any position except ON or START. The LED only illuminates when it is provided a path to ground by the CCN transistor. The CCN will illuminate the water-in-fuel indicator for the following reasons:

- Water-In-Fuel Indicator Lamp-ON Message - Each time the CCN receives an electronic water-in-fuel indicator lamp-ON message from the PCM indicating there is excessive water in the diesel fuel system, the water-in-fuel indicator will be illuminated. The indicator remains illuminated until the cluster receives a lamp-OFF message from the PCM, or until the ignition switch is turned to the OFF position, whichever occurs first.

The PCM continually monitors the water-in-fuel sensor to determine whether there is excessive water in the diesel fuel system. The PCM then sends the proper electronic water-in-fuel message to the CCN.

The hard-wired indicator inputs may be diagnosed using conventional diagnostic tools and procedures. However, the CCN circuitry and electronic CAN or LIN data bus message controlled indicators are diagnosed using the self-diagnostic CCN Self test. Testing and Inspection. For proper testing of the CAN or LIN data bus and the electronic data bus message inputs to the CCN that control each indicator requires the use of a diagnostic scan tool. Refer to the appropriate diagnostic information.