Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Cylinder Block

GENERAL:
Deck Height 236.73 mm (9.320 inch)
Deck Clearance 0.00 mm (0.000 inch)
Tappet Bore Diameter 23.000 - 23.025 mm (0.9055 - 0.9065 inch)
Main Bearing Bore Diameter 68.3514 - 68.3768 mm (2.691 - 2.692 inch)

CYLINDER BORE:
Standard Diameter 98.45 - 98.48 mm (3.8759 - 3.8775 inch)
Maximum Taper 0.025 mm (0.001 inch)
Maximum Out-of-Round 0.025 mm (0.001 inch)

DECK SURFACE:
Flatness 0.03 mm per 25 mm (0.001 inch per 1 inch)
Flatness 0.05 mm per 152 mm (0.002 inch per 6 inches)
Maximum Flatness 0.20 mm (0.008 inch) For Total Length

TORQUE:
Oil Galley Plug 41 Nm (30 ft. lbs.)