Fuel Pump Capacity Test

Before performing this test, verify fuel pump pressure. Refer to Fuel Pump Pressure Test. Use this test in conjunction with the Fuel Pressure Leak Down Test.
1. Release fuel system pressure. Refer to Fuel Pressure Release Procedure.
2. Disconnect fuel supply line at fuel rail. Refer to Quick-Connect Fittings. Some engines may require air cleaner housing removal before line disconnection.
3. Obtain correct Fuel Line Pressure Test Adapter Tool Hose. Tool number 6539 is used for 5/16" fuel lines and tool number 6631 is used for 3/8" fuel lines.
4. Connect correct Fuel Line Pressure Test Adapter Tool Hose into disconnected fuel supply line. Insert other end of Adaptor Tool Hose into a graduated container.
5. Remove fuel fill cap.
6. To activate fuel pump and pressurize system, obtain DRB(R) scan tool and actuate ASD Fuel System Test.
7. A good fuel pump will deliver at least 1/4 liter of fuel in 7 seconds. Do not operate fuel pump for longer than 7 seconds with fuel line disconnected as fuel pump module reservoir may run empty.
a. If capacity is lower than specification, but fuel pump can be heard operating through fuel fill cap opening, check for a kinked/damaged fuel supply line somewhere between fuel rail and fuel pump module.
b. If line is not kinked/damaged, and fuel pressure is OK, but capacity is low, replace fuel filter/fuel pressure regulator. The filter/regulator may be serviced separately on certain applications. Refer to Fuel Filter/Fuel Pressure Regulator Removal/Installation for additional information.
c. If both fuel pressure and capacity are low, replace fuel pump module assembly. Refer to Fuel Pump Module Removal/Installation.