Cylinder Leak Down Test
CYLINDER COMBUSTION PRESSURE LEAKAGEThe combustion pressure leakage test provides an accurate means for determining engine condition.
Combustion pressure leakage testing will detect:
- Exhaust and intake valve leaks (improper seating)
- Leaks between adjacent cylinders or into water loss
- Any causes for combustion/compression pressure
WARNING: DO NOT REMOVE THE RADIATOR CAP WITH THE SYSTEM HOT AND UNDER PRESSURE. SERIOUS BURNS FROM HOT COOLANT CAN OCCUR.
Check the coolant level and fill as required. DO NOT install the radiator cap.
Start and operate the engine until it attains normal operating temperature, then turn OFF the engine.
Remove the spark plugs.
Remove the oil filler cap.
Remove the air cleaner.
Calibrate the tester according to the manufacturer's instructions. The shop air source for testing should maintain 483 kPa (70 psi) minimum, 1379 kPa (200 psi) maximum and 552 kPa (80 psi) recommended.
Perform the test procedure on each cylinder according to the tester manufacturer's instructions. While testing, listen for pressurized air escaping through the throttle body, tailpipe or oil filler cap opening.
Check for bubbles in the radiator coolant.
All gauge pressure indications should be equal, with no more than 25% leakage.
FOR EXAMPLE: At 562 kPa (80 psi) input pressure, a minimum of 414 kPa (60 psi) should be maintained in the cylinder.
Refer to (Cylinder Combustion Pressure Leakage Diagnosis Chart) below.
CYLINDER COMBUSTION PRESSURE LEAKAGE DIAGNOSIS CHART