Disassembly and Assembly

DISASSEMBLY
1. Remove the ring gear.





2. Drive out the roll pin holding pinion gear mate shaft with a punch (Fig. 40).
3. Remove pinion gear mate shaft from the differential case and pinion mate gears.





4. Rotate differential side gears and remove pinion mate gears and thrust washers (Fig. 41).
5. Remove differential side gears and thrust washers.

ASSEMBLY
1. Install differential side gears and thrust washers.
2. Install pinion mate gears and thrust washers.
3. Install pinion gear mate shaft. Align the roll pin holes in shaft and the differential case.





4. Install the roll pin to hold the pinion mate shaft in the differential case (Fig. 42).
5. Install the ring gear.
6. Lubricate all differential components with hypoid gear lubricant.