Operation CHARM: Car repair manuals for everyone.

Part 2 of 5

BRAKE/PARK BRAKE INDICATOR
A brake indicator is standard equipment on all instrument clusters. The brake indicator is located near the lower edge of the instrument cluster overlay, to the left of the odometer/trip odometer Vacuum-Fluorescent Display (VFD). The brake indicator consists of a stencil-like cutout of the word "BRAKE" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red lens behind the cutout in the opaque layer of the overlay causes the "BRAKE" text to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by a Light Emitting Diode (LED) soldered onto the instrument cluster electronic circuit board. The brake indicator is serviced as a unit with the instrument cluster.

The brake indicator gives an indication to the vehicle operator when the parking brake is applied, or when there are certain brake hydraulic system malfunctions. This indicator is controlled by a transistor on the instrument cluster electronic circuit board based upon cluster programming, electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Programmable Communications Interface (PCI) data bus, and hard wired inputs to the instrument cluster from the park brake switch and the brake warning indicator switch. The brake indicator Light Emitting Diode (LED) receives battery current on the instrument cluster electronic circuit board through the fused ignition switch output (run-start) circuit whenever the ignition switch is in the ON or Start positions; therefore, the LED will always be OFF when the ignition switch is in any position except ON or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn ON the brake indicator for the following reasons:

- Bulb Test - Each time the ignition switch is turned to the ON or Start positions the brake indicator is illuminated for about four seconds as a bulb test.

- Park Brake Switch Input - Each time the cluster detects ground on the red brake warning indicator driver circuit (park brake switch closed = park brake applied or not fully released) the brake indicator is illuminated solid. If a vehicle speed message is received by the cluster from the PCM over the PCI data bus indicating the vehicle is moving while the red brake warning indicator driver input is ground, the brake indicator is flashed ON and OFF repeatedly. Whether illuminated solid or flashing, the indicator remains illuminated until the red brake warning indicator driver input to the cluster is an open circuit (park brake switch open = park brake fully released), or until the ignition switch is turned to the OFF position, whichever occurs first.

- Brake Hydraulic System Malfunction - Each time the cluster detects ground on the red brake warning indicator driver circuit (brake warning indicator switch closed = pressures in the two halves of the split brake hydraulic system are unequal) the brake indicator is illuminated solid. The indicator remains illuminated until the red brake warning indicator driver input to the cluster is an open circuit (brake warning indicator switch open = brake hydraulic system pressures are equal), or until the ignition switch is turned to the OFF position, whichever occurs first.

- Actuator Test - Each time the instrument cluster is put through the actuator test, the brake indicator will be turned ON, then OFF again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The park brake switch and the brake warning pressure switch are each connected in parallel between ground and the red brake warning indicator driver input to the instrument cluster so that each of their inputs will illuminate the indicator independently of the other. The park brake switch and brake warning indicator switch inputs to the instrument cluster can be diagnosed using conventional diagnostic tools and methods. For further diagnosis of the brake indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL / INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING). For proper diagnosis of the PCM, the PCI data bus, or the message inputs to the instrument cluster that control the brake indicator, a DRB III scan tool is required. Refer to the appropriate diagnostic information.

CHECK GAUGES INDICATOR
A check gauges indicator is standard equipment on all instrument clusters. The check gauges indicator is located on the lower edge of the instrument cluster overlay, to the right of the odometer/trip odometer Vacuum-Fluorescent Display (VFD). The check gauges indicator consists of a stencil-like cutout of the words "CHECK GAUGES" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A red lens behind the cutout in the opaque layer of the overlay causes the "CHECK GAUGES" text to appear in red through the translucent outer layer of the overlay when the indicator is illuminated from behind by a Light Emitting Diode (LED) soldered onto the instrument cluster electronic circuit board. The check gauges indicator is serviced as a unit with the instrument cluster.

The check gauges indicator gives an indication to the vehicle operator when certain instrument cluster gauge readings reflect a condition requiring immediate attention. This indicator is controlled by a transistor on the instrument cluster electronic circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Programmable Communications Interface (PCI) data bus. The check gauges indicator Light Emitting Diode (LED) receives battery current on the instrument cluster electronic circuit board through the fused ignition switch output (run-start) circuit whenever the ignition switch is in the ON or Start positions; therefore, the LED will always be OFF when the ignition switch is in any position except ON or Start. The LED only illuminates when it is provided a ground path by the instrument cluster transistor. The instrument cluster will turn on the check gauges indicator for the following reasons:

- Bulb Test - Each time the ignition switch is turned to the ON position the check gauges indicator is illuminated for about two seconds as a bulb test.

- Engine Temperature High Message - Each time the cluster receives a message from the PCM indicating the engine coolant temperature is about 127 °C or higher (about 261 °F or higher), the check gauges indicator will be illuminated. The indicator remains illuminated until the cluster receives a message from the PCM indicating that the engine temperature is about 124 °C or lower (about 255 °F or lower), or until the ignition switch is turned to the OFF position, whichever occurs first.

- Engine Oil Pressure Low Message - Each time the cluster receives a message from the PCM indicating the engine oil pressure is about 0.3 kg/cm or lower (about 4 psi or lower), the check gauges indicator will be illuminated. The indicator remains illuminated until the cluster receives a message from the PCM indicating that the engine oil pressure is about 0.6 kg/cm or higher (about 8 psi or higher), or until the ignition switch is turned to the OFF position, whichever occurs first. The cluster will only turn the indicator ON in response to an engine oil pressure low message if the engine speed is 300 rpm or greater.

- Charge Fail Message - Each time the cluster receives a message from the PCM indicating a charge fail condition (system voltage is nine volts or lower), the check gauges indicator will be illuminated. The indicator remains illuminated until the cluster receives a message from the PCM indicating there is no charge fail condition (system voltage 12 volts or higher, but lower than 16 volts) or until the ignition switch is turned to the OFF position, whichever occurs first.

- Voltage High Message - Each time the cluster receives a message from the PCM indicating a voltage high condition (system voltage is 16 volts or higher), the check gauges indicator will be illuminated. The indicator remains illuminated until the cluster receives a message from the PCM indicating there is no voltage high condition (system voltage is 16 volts or lower, but higher than nine volts) or until the ignition switch is turned to the OFF position, whichever occurs first.

- Actuator Test - Each time the cluster is put through the actuator test, the check gauges indicator will be turned ON, then OFF again during the bulb check portion of the test in order to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the engine temperature, oil pressure, and electrical system voltage, then sends the proper messages to the instrument cluster. For further diagnosis of the check gauges indicator or the instrument cluster circuitry that controls the LED, (Refer to ELECTRICAL / INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING). For proper diagnosis of the PCM, the PCI data bus, or the message inputs to the instrument cluster that control the check gauges indicator, a DRB III scan tool is required. Refer to the appropriate diagnostic information.

CRUISE INDICATOR
A cruise indicator is standard equipment on all instrument clusters, but is only functional on vehicles equipped with the optional speed control system. The cruise indicator is located near the upper edge of the instrument cluster overlay, in the upper left quadrant of the cluster. The cruise indicator consists of a stencil-like cutout of the word "CRUISE" in the opaque layer of the instrument cluster overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when the it is not illuminated. A green lens behind the cutout in the opaque layer of the overlay causes the "CRUISE" text to appear in green through the translucent outer layer of the overlay when it is illuminated from behind by a Light Emitting Diode (LED) soldered onto the instrument cluster electronic circuit board. When the exterior lighting is turned ON, the illumination intensity of the cruise indicator is one-step dimmable, which is adjusted using the panel lamps dimmer control ring on the left multi-function switch control stalk. The cruise indicator is serviced as a unit with the instrument cluster.

The cruise indicator gives an indication to the vehicle operator when the speed control system is turned ON, regardless of whether the speed control is engaged. This indicator is controlled by a transistor on the instrument cluster electronic circuit board based upon the cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Programmable Communications Interface (PCI) data bus. The cruise indicator Light Emitting Diode (LED) receives battery current on the instrument cluster electronic circuit board through the fused ignition switch output (run-start) circuit whenever the ignition switch is in the ON or Start positions; therefore, the indicator will always be OFF when the ignition switch is in any position except ON or Start. The LED only illuminates when it is provided with a path to ground by the instrument cluster transistor. The instrument cluster will turn on the cruise indicator for the following reasons:

- Cruise Lamp-ON Message - Each time the cluster receives a cruise lamp-ON message from the PCM indicating the speed control system has been turned On, the cruise indicator is illuminated. The indicator remains illuminated until the cluster receives a cruise lamp-OFF message from the PCM or until the ignition switch is turned to the OFF position, whichever occurs first.

- Actuator Test - Each time the cluster is put through the actuator test, the cruise indicator will be turned ON, then OFF again during the bulb check portion of the test in order to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the speed control switches to determine the proper outputs to the speed control servo. The PCM then sends the proper cruise indicator lamp-ON and lamp-OFF messages to the instrument cluster. For further diagnosis of the cruise indicator or the instrument cluster circuitry that controls the indicator, (Refer to ELECTRICAL / INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING). For proper diagnosis of the speed control system, the PCM, the PCI data bus, or the message inputs to the instrument cluster that control the cruise indicator, a DRB III scan tool is required. Refer to the appropriate diagnostic information.

ENGINE TEMPERATURE GAUGE
An engine coolant temperature gauge is standard equipment on all instrument clusters. The engine coolant temperature gauge is located in the lower right quadrant of the instrument cluster, below the oil pressure gauge. The engine coolant temperature gauge consists of a movable gauge needle or pointer controlled by the instrument cluster electronic circuitry and a fixed 90 degree scale on the cluster overlay that reads left-to-right from 40 °C (or 100 °F) to 125 °C (or 260 °F). An International Control and Display Symbol icon for "Engine Coolant Temperature" is located on the cluster overlay, in the center of the gauge directly above the hub of the gauge needle. The engine coolant temperature gauge graphics are white and blue against a black field except for a single red graduation at the high end of the gauge scale, making them clearly visible within the instrument cluster in daylight. When illuminated from behind by the panel lamps dimmer controlled cluster illumination lighting with the exterior lamps turned ON, the white graphics appear white, the blue graphics appear blue, and the red graphics appear red. The orange gauge needle is internally illuminated. Gauge illumination is provided by replaceable incandescent bulb and bulb holder units located on the instrument cluster electronic circuit board. The engine coolant temperature gauge is serviced as a unit with the instrument cluster.

The engine coolant temperature gauge gives an indication to the vehicle operator of the engine coolant temperature. This gauge is controlled by the instrument cluster electronic circuit board based upon the cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Programmable Communications Interface (PCI) data bus. The engine coolant temperature gauge is an air core magnetic unit that receives battery current on the instrument cluster electronic circuit board through the fused ignition switch output (run-start) circuit whenever the ignition switch is in the ON or Start positions. The cluster is programmed to move the gauge needle back to the low end of the scale after the ignition switch is turned to the OFF position. The instrument cluster circuitry controls the gauge needle position and provides the following features:

- Engine Temperature Message - Each time the cluster receives a message from the PCM indicating the engine coolant temperature is between about 40 °C (100 °F) and 124 °C (255 °F), the gauge needle is moved to the appropriate linear position on the gauge scale to represent the actual engine temperature. The gauge needle will continue to be positioned at the actual temperature position on the gauge scale until the cluster receives a message from the PCM that indicates the engine temperature is low, high, or critical, or until the ignition switch is turned to the OFF position, whichever occurs first.

- Engine Temperature Low Message - Each time the cluster receives a message from the PCM indicating the engine coolant temperature is at or below about 40 °C (100 °F), the gauge needle is held at the 40 °C (100 °F) graduation at the far left end of the gauge scale. The gauge needle remains at the far left end of the scale until the cluster receives a message from the PCM indicating that the engine temperature is above about 40 °C (100 °F), or until the ignition switch is turned to the OFF position, whichever occurs first.

- Engine Temperature High Message - Each time the cluster receives a message from the PCM indicating the engine coolant temperature is about 127 °C or higher (about 261 °F or higher), the gauge needle is moved to the center of the red zone on the gauge scale, the check gauges indicator is illuminated, and a single chime tone is sounded. The chime tone feature will occur only once per ignition cycle. The gauge needle remains in the center of the red zone and the check gauges indicator remains illuminated until the cluster receives a message from the PCM indicating that the engine temperature is about 124° C or lower (about 255 °F or lower), or until the ignition switch is turned to the OFF position, whichever occurs first.

- Engine Temperature Critical Message - Each time the cluster receives a message from the PCM indicating the engine coolant temperature is about 129 °C or higher (about 264 °F or higher), the gauge needle is moved to the far right end of the red zone on the gauge scale. The gauge needle remains at the far right end of the red zone until the cluster receives a message from the PCM indicating that the engine temperature is about 127 °C or lower (about 261 °F or lower), or until the ignition switch is turned to the OFF position, whichever occurs first.

- Message Failure - If the cluster fails to receive an engine temperature message for more than about twelve seconds, it will move the gauge needle to the minimum graduation of the gauge scale until a new message is received, or until the ignition switch is turned to the OFF position, whichever occurs first.

- Actuator Test - Each time the cluster is put through the actuator test, the gauge needle will be swept to several calibration points on the gauge scale in a prescribed sequence to confirm the functionality of the gauge and the cluster control circuitry.

The PCM continually monitors the engine coolant temperature sensor to determine the engine operating temperature. The PCM then sends the proper engine coolant temperature messages to the instrument cluster. For further diagnosis of the engine coolant temperature gauge or the instrument cluster circuitry that controls the gauge, (Refer to ELECTRICAL / INSTRUMENT CLUSTER - DIAGNOSIS AND TESTING). If the instrument cluster turns on the check gauges indicator due to a high or critical engine temperature gauge reading, it may indicate that the engine or the engine cooling system requires service. For proper diagnosis of the engine coolant temperature sensor, the PCM, the PCI data bus, or the message inputs to the instrument cluster that control the engine coolant temperature gauge, a DRB III scan tool is required. Refer to the appropriate diagnostic information.

FOG LAMP INDICATOR
A fog lamp indicator is standard equipment on all instrument clusters, but is only functional on vehicles equipped with the optional front and/or rear fog lamps. The fog lamp indicator is located near the upper edge of the instrument cluster overlay, in the upper left quadrant of the cluster. The fog lamp indicator consists of a stencil-like cutout of the International Control and Display Symbol icon for "Fog Lamps" in the opaque layer of the instrument cluster

A fuel gauge is standard equipment on all instrument clusters. The fuel gauge is located in the lower left quadrant of the instrument cluster, below the voltage gauge. The fuel gauge consists of a movable gauge needle or pointer controlled by the instrument cluster electronic circuitry and a fixed 90 degree scale on the cluster overlay that reads left-to-right from E (or Empty) to F (or Full). An International Control and Display Symbol icon for "Fuel" is located on the cluster overlay, in the center of the gauge directly above the hub of the gauge needle. An arrowhead icon pointed toward the left side of the vehicle is imprinted on the cluster overlay next to the "Fuel" icon in the fuel gauge to provide the driver with a reminder as to the location of the fuel filler access. The fuel gauge graphics are white and blue against a black field except for a single red graduation at the low end of the gauge scale, making them clearly visible within the instrument cluster in daylight. When illuminated from behind by the panel lamps dimmer controlled cluster illumination lighting with the exte overlay. The dark outer layer of the overlay prevents the indicator from being clearly visible when it is not illuminated. A green lens behind the cutout in the opaque layer of the overlay causes the indicator to appear in green through the translucent outer layer of the overlay when it is illuminated from behind by a Light Emitting Diode (LED) soldered onto the instrument cluster electronic circuit board. The fog lamp indicator is serviced as a unit with the instrument cluster.

The fog lamp indicator gives an indication to the vehicle operator when the optional front and/or rear fog lamps are turned ON. The availability of the front fog lamps, or rear fog lamps options varies by the market for which the vehicle is manufactured. This indicator is controlled by a hard wired input from the fog lamp switch circuitry of the left multi-function switch to the cluster. The fog lamp indicator Light Emitting Diode (LED) is grounded on the instrument cluster electronic circuit board at all times; therefore, the LED will be on anytime the front or rear fog lamps are turned on, regardless of the ignition switch position. The LED only illuminates when it is provided battery current by the fog lamp switch circuitry of the left multi-function switch.

The fog lamp switch circuitry of the left multi-function switch is connected in series between a fused B(+) fuse in the Power Distribution Center (PDC) and the front or rear fog lamp feed input to the instrument cluster through the fog lamp relay, which is also in the PDC. The fog lamp switch input to the instrument cluster can be diagnosed using conventional diagnostic tools and methods. (Refer to ELECTRICAL LAMPS / LIGHTING - EXTERIOR / LEFT MULTI-FUNCTION SWITCH - OPERATION) for more information on the fog lamp switch.