Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Timing Cover: Service and Repair

TIMING BELT / CHAIN COVER(S)

REMOVAL
1. Disconnect the battery negative cable.
2. Drain cooling system.
3. Disconnect both heater hoses at timing cover.
4. Disconnect lower radiator hose at engine.
5. Remove crankshaft damper.





6. Remove accessory drive belt tensioner assembly (Fig. 117).
7. Remove the generator and A/C compressor.





8. Remove cover and gasket (Fig. 118).

INSTALLATION
1. Clean timing chain cover and block surface. Inspect cover gasket and replace as necessary.





2. Install cover and gasket. Tighten fasteners in sequence as shown in (Fig. 119) to 54 Nm (40 ft. lbs.).
3. Install the A/C compressor and generator.
4. Install crankshaft damper.
5. Install accessory drive belt tensioner assembly. Tighten fastener to 54 Nm (40 ft. lbs.).
6. Install lower radiator hose.
7. Install both heater hoses.
8. Fill cooling system.
9. Connect the battery negative cable.