Operation CHARM: Car repair manuals for everyone.
Home >> Jeep >> 2003 >> Wrangler L6-4.0L VIN S >> Repair and Diagnosis >> Transmission and Drivetrain >> Transfer Case >> Service and Repair >> Installation
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Installation

INSTALLATION
1. Align and seat transfer case on transmission. Be sure transfer case input gear splines are aligned with transmission output shaft. Align splines by rotating transfer case rear output shaft yoke if necessary. Do not install any transfer case attaching nuts until the transfer case is completely seated against the transmission.
2. Install and tighten transfer case attaching nuts. Tighten nuts to 30 - 41 Nm (20 - 30 ft. lbs.).
3. Install rear crossmember.
4. Remove jack stand from under transmission.
5. Align and connect propeller shafts.
6. Connect vacuum harness and vent hose.
7. Connect shift rod to transfer case lever or floor shift arm. Use channel lock style pliers to press rod back into lever grommet.
8. Adjust shift linkage, if necessary.
9. Fill transfer case with recommended transmission fluid and install fill plug.
10. Install skid plate, if equipped.
11. Lower vehicle
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