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Fuel Level Sensor: Service and Repair

FUEL LEVEL SENDING UNIT

REMOVAL
The fuel level sending unit (fuel level sensor) (3) and float assembly (7) and (8) is located on the side of the fuel pump module.




1. Remove fuel pump module from fuel tank. Refer to Fuel Pump Module Removal/Installation.
2. Disconnect electrical connector from fuel pump module. Record pin location first. Separate necessary sending unit wiring from connector using terminal pick / removal tool. Refer to Special Tools in Wiring for tool part numbers.
3. To remove sending unit from pump module, use a small pick (5) or screwdriver. Lift on plastic locking tab (4) while sliding sending unit (3) down the mounting tracks (6).

INSTALLATION




1. Noting the previously recorded pin positions, connect necessary wiring into electrical connectors, and into pump module.
2. Position sending unit (3) to pump module. Slide unit on mounting tracks (6) and snap into place.
3. Install fuel pump module. Refer to Fuel Pump Module Removal/Installation.
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