Fuel Tank Removal and Installation

REMOVAL




1. Release fuel system pressure.
2. Drain fuel tank.
3. Loosen clamp (9) and disconnect rubber fill hose (3) at tank fitting (7).




4. At rear of tank, disconnect fuel pump module electrical jumper connector (5) from body connector (6).
5. At rear of tank, disconnect EVAP lines (2) and (3) from lines (1) and (4).
6. At front of tank, disconnect fuel and EVAP lines (9) and (10) from lines (11) and (12).
7. Support tank with a hydraulic jack.




8. Remove bolts (1) and (2) at right side of fuel tank.
9. Remove bolts (3) at left side of fuel tank.
10. Lower tank for removal.
11. If fuel tank is to be replaced, remove fuel pump module from tank.

INSTALLATION




1. If fuel tank is to be replaced, install fuel pump module into tank.
2. Position fuel tank to hydraulic jack.
3. Raise tank until positioned to body.
4. Install and tighten bolts (1) (2) and (3).
5. Remove hydraulic jack.




6. Connect EVAP, ORVR, fuel and NVLD lines at front and rear of tank.
7. Connect fuel pump module electrical jumper connector (5) to body connector (6).




8. Connect rubber fill hose (3) to tank fitting (7) and tighten clamp (9).
9. Lower vehicle.
10. Fill fuel tank with fuel.
11. Start engine and check for fuel leaks near top of module.