Operation CHARM: Car repair manuals for everyone.

System Specifications

CYLINDER BLOCK
Cylinder Bore Diameter 99.50 mm (3.917 inch)
Out of Round (MAX) 0.0076 mm (0003 inch)
Taper (MAX) 0.0127 mm (0.0005 inch)
Lifter Bore Diameter 21.45 - 21.425 mm (0.8444 - 0.8435 inch)

PISTONS
Clearance Measured at 38.0 mm (1.5 inch)
Below Deck 0.0215 - 0.0485 mm (0.0008 - 0.0019 inch)
Ring Groove Diameter
Groove #1 89.6 - 89.8 mm (3.527 - 3.535 inch)
Groove #2 88.1 - 88.3 mm (3.468 - 3.476 inch)
Weight 414.5 grams (14.62 ounces)
Piston Length 54.70 - 55.30 (2.153 - 2.177 inch)
Ring Groove Width
No.1 1.51 - 1.54 mm (0.0594 - 0.0606 inch)
No. 2 1.51 - 1.53 mm (0.0594 - 0.0602 inch)
No. 3 3.030 - 3.055 mm (0.1192 - 0.1202 inch)

PISTON RINGS
Ring Gap
Top Compression Ring 0.23 - 0.38 mm (0.0090 - 0.0149 inch)
Second Compression Ring 0.35 - 0.60 mm (0.0137 - 0.0236 inch)
Oil Control (Steel Rails) 0.15 - 0.66 mm (0.0059 - 0.0259 inch)
Side Clearance
Top Compression Ring 0.02 - 0.068 mm (0.0007 - 0.0026 inch)
Second Compression Ring 0.02 - 0.058 mm (0.0007 - 0.0022 inch)
Oil Ring (Steel Ring) 0.019 - 0.229 mm (0.0007 - 0.0091 inch)
Ring Width
Top Compression Ring 1.472 - 1.490 mm (0.0579 - 0.0586 inch)
Second Compression Ring 1.472 - 1.490 mm (0.0579 - 0.0586 inch)
Oil Ring (Steel Rails) 0.447 - 0.473 mm (0.0175 - 0.0186 inch)

CONNECTING RODS
Piston Pin Bore Diameter 23.955 - 23.975 mm (0.9431 - 0.9438 inch)
Side Clearance 0.10 - 0.35 mm (0.003 - 0.0137 inch)

CRANKSHAFT
Main Bearing Journal Diameter 64.988 - 65.012 mm (2.5585 - 2.5595 inch)
Bearing Clearance 0.023 - 0.051 mm (0.0009 - 0.002 inch)
Out of Round (MAX) 0.005 mm (0.0002 inch)
Taper (MAX) 0.003 mm (0.0001 inch)
End Play 0.052 - 0.282 mm (0.002 - 0.011 inch)
End Play (MAX) 0.282 mm (0.011 inch)
Connecting Rod Journal Diameter 53.992 - 54.008 mm (2.125 - 2.126 inch)
Bearing Clearance 0.020 - 0.060 mm (0.0007 - 0.0023 inch)
Out of Round (MAX) 0.005 mm (0.0002 inch)
Taper (MAX) 0.003 mm (0.0001 inch)

Vibration Damper-Bolt 176 Nm (129 ft. lbs.)