Operation CHARM: Car repair manuals for everyone.

Brake Pedal Assy: Service and Repair

NON-ADJUSTABLE PEDAL

REMOVAL

1. Disconnect the negative battery cable.





2. Remove retainer clip (1) that holds booster to pedal pin (3).
3. Remove the power brake booster.





4. Lock the steering wheel into place.
5. Remove the 2 intermediate shaft bearing nuts (1).
6. Remove the lower steering shaft pinch bolt.
7. Remove the lower steering shaft off the column.
8. Loosen the brake pedal sled upper nuts
9. Remove the brake pedal assembly from the vehicle.

INSTALLATION
1. Install the pedal assembly to the vehicle.
2. Tighten the upper brake pedal sled nuts.





3. Install the lower steering shaft to the column.
4. Install the lower steering shaft pinch bolt at the column.
5. Unlock the steering wheel.
6. Install the 2 intermediate shaft bearing nuts (1).





7. Install the power brake booster.
8. Install booster push rod (2) on pedal pin (3) and install retainer clip (1) on pedal pin.
9. Reconnect the negative battery cable.
10. Fill and bleed brake system.
11. Check and adjust stop lamp switch if necessary.