EGR Air Flow Control Valve

REMOVAL




1. Disconnect the negative battery cable.
2. Disconnect the EGR air control valve (3) wiring harness connector.
3. Disconnect the charge air inlet hose.
4. Remove the generator to intake manifold support bracket.
5. Separate the oil level indicator tube and the vacuum pipe from the air control valve.
6. Disconnect the EGR tube connected to the back of the air control valve.
7. Remove the air control valve fasteners and the control valve assembly.

INSTALLATION




1. Clean all gasket mating surfaces.
2. Install the gasket (4), seal (2) and the air control valve (3). Tighten the air control valve fasteners to 10.8 N.m (95 in. lbs.)
3. Install the EGR tube to the back of the air control valve.
4. Connect the vacuum pipe and oil level indicator tube to the air control valve.
5. Install the generator to intake support bracket. Tighten fasteners to 32.4 N.m (24 ft. lbs.)
6. Install the charge air hose. Tighten clamp to 7 N.m (61 in. lbs.)
7. Connect the wiring harness connector.
8. Connect the negative battery cable.