Operation CHARM: Car repair manuals for everyone.

Assembly

AUTOMATIC TRANSMISSION - 42RLE

VALVE BODY

ASSEMBLY

NOTE: If the valve body assembly is being reconditioned or replaced, it is necessary to perform the Quick Learn Procedure using the DRBIII Scan Tool. Refer to Transmission Control Systems. Testing and Inspection

Fig. 287 Valve Body Assembly:





1. Install all valves and springs as shown (Fig. 287).

Fig. 288 Install Regulator Valve Spring Retainer using Tool 6302:





2. Install regulator valve spring retainer (2) (Fig. 288).

Fig. 289 Install Dual Retainer Plate using Tool 6301:





3. Install dual retainer plate (2) using Tool 6301 (1) (Fig. 289).

Fig. 290 Valve Retainer Location:





4. Verify that all retainers (1, 2) are installed as shown (Fig. 290). Retainers should be flush or below valve body surface.

Fig. 291 2/4 Accumulator Assembly:





5. Install 2/4 Accumulator components (1-5) as shown (Fig. 291). Torque 2/4 Accumulator retainer plate to 5 Nm (45 inch lbs.).

Fig. 292 Ball Check Location:





6. Install check balls into position as shown (Fig. 292). If necessary, secure them with petrolatum or transmission assembly gel for assembly ease.

Fig. 293 Install Thermal Valve to Transfer Plate:





7. Install thermal valve (1) to the transfer plate (Fig. 293).

Fig. 294 Install Oil Screen to Transfer Plate:





8. Install the oil screen (1) to the transfer plate (Fig. 294).

Fig. 295 Install Separator Plate to Transfer Plate:





9. Install separator plate (1) to transfer plate (2) (Fig. 295).

Fig. 296 Install Separator Plate-to-Transfer Plate Screws:





10. Install the two separator plate-to-transfer plate screws (2) (Fig. 296).

Fig. 297 Install Transfer Plate to Valve Body:





11. Install the transfer plate (1) to the valve body (2) (Fig. 297).

Fig. 298 Install Transfer Plate-to-Valve Body Screws:





12. Install the transfer plate-to-valve body screws (1) (Fig. 298) and torque to 5 Nm (45 inch lbs.).

Fig. 299 Install Stiffener Plate:





13. Install the stiffener plate (1) (Fig. 299).

Fig. 300 Solenoid Retaining Screws:





14. Install the solenoid/pressure switch assembly (1) and screws to the transfer plate (Fig. 300) and torque to 5.5 Nm (50 inch lbs.).

Fig. 301 Manual Shaft/Rooster Comb and Transmission Range Sensor:





15. Install the manual shaft/rooster comb (3) and transmission range sensor (1) to the valve body (Fig. 301).

Fig. 302 Manual Shaft Retaining Screw:





16. Install the TRS/manual shaft retaining screw (1) (Fig. 302) and torque to 5 Nm (45 inch lbs.).
17. Install manual shaft seal.