Installation

INSTALLATION





1. Install the round clips (2) into the swirl valve linkage.
2. Clean the intake manifold sealing surfaces.
3. Install new intake manifold gaskets.





4. Install the EGR cooler.
5. Position the intake manifold and torque to 20.34 N.m (180 lbs. in.).
6. Install the throttle control assembly.
7. Instal the glow plug module.
8. Install the coolant hose at the thermostat housing.
9. Install the EGR control assembly.
10. Install the EGR control assembly chamber retaining bolts.
11. Install the EGR control assembly retaining bracket.





12. Install the swirl valve actuator. Installation
13. Install the fuel filter assembly.
14. Install the fuel lines.
15. Position and connect the engine harness.
16. Install the front lifting bracket.
17. Install rear lifting bracket.
18. Install the EGR tube.
19. Install the turbocharger.
20. Install the engine compartment lower silencer.
21. Fill the cooling system.
22. Install the vapor control valve.
23. Instal the charge air outlet tube (4).
24. Install the charge air resonator.
25. Install the air cleaner assembly. Air Cleaner Housing - Installation
26. Install the engine cover. Engine Cover - Installation
27. Connect the batteries.