Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Transfer Case - Removal







REMOVAL





1. Shift transfer case into NEUTRAL.
2. Raise vehicle.
3. Remove transfer case drain plug (2) and drain transfer case lubricant.




4. Support transmission (3) with jack stand.
5. Remove rear crossmember and skid plate, if equipped.
6. Disconnect front propeller shaft from transfer case at companion flange. Remove rear propeller shaft from vehicle. Propeller Shaft - Removal

CAUTION: Do not allow propshafts to hang at attached end. Damage to joint can result.

7. Disconnect the transfer case shift motor and mode sensor connector.
8. Disconnect transfer case vent hose (4).
9. Support transfer case (1) with transmission jack.
10. Secure transfer case to jack with chains.
11. Remove nuts (2) attaching transfer case to transmission.
12. Pull transfer case and jack rearward to disengage transfer case.
13. Remove transfer case from under vehicle.