Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Disassembly







DISASSEMBLY





1. Remove ring gear bolts (1) and ring gear (2) from differential.




2. Remove pinion mate shaft (1) roll pin with a punch (2) and hammer.




3. Remove pinion mate shaft (1) from differential and pinion gears (2).




4. Rotate pinion gears (1) with thrust washers (2) to differential windows (3).
5. Remove pinion gears (1) with thrust washers (2) through differential windows (3).




6. Remove first side gear (1) with thrust washer (2) through differential window.




7. Remove second side gear (1) with thrust washer (2) through differential window.