Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Installation







INSTALLATION





1. Clean gasket mounting area at rear of cylinder head and EGR valve.
2. Install new gasket (2).
3. Position EGR valve (1) to rear of cylinder head and install two EGR valve mounting bolts (3).




4. Clean gasket mounting areas at both ends of EGR tube.
5. Install new gasket (5) and new O-ring (3) to EGR tube.
6. Install two tube mounting bolts (1) at EGR valve end of tube.




7. Install tube mounting bolt (2).




8. Connect electrical connector (2) to EGR valve.




9. Install the upper (plastic) half of the intake manifold.
10. Install two tube flange bolts (2) at intake manifold.
11. Connect negative battery cable.
12. Using a diagnostic scan tool, erase any previously recorded DTC's (Diagnostic Trouble Codes).