Heater Core - Installation

INSTALLATION

NOTE: LHD model with A/C shown in illustrations. RHD and heater-only models similar.






NOTE: If the foam seals for the heater core are deformed or damaged, they must be replaced.

1. Carefully install the heater core (1) into the right side of the air distribution housing (2).





2. Position the flange (4) to the front of the HVAC housing (2) and engage the plastic retaining tab. Make sure the retaining tab is fully engaged.
3. Install the screw (3) that secures the flange to the HVAC housing. Tighten the screw to 1.2 Nm (10 in. lbs.).

NOTE: If the foam seal for the flange is deformed or damaged, it must be replaced.

4. Install the foam seal (1) onto the flange.
5. Install the floor distribution duct onto the passenger side of the air distribution housing Floor Distribution Duct - Installation.

NOTE: If the heater core is being replaced, flush the cooling system Cooling System .

6. Install the HVAC housing assembly HVAC Housing - Installation.