Installation

WARNING:
- Performing this operation will result in fuel and fuel vapor being present in the atmosphere.
- Fuel is explosive. When working on fuel system parts, make sure to supply adequate ventilation to the work area. Do not smoke and keep sparks and open flames away.

INSTALLATION
1. Clean the gasket mating surfaces.
2. Install four new injector seals into the fuel distributor.
3. Install four new injector clips on the fuel injectors.
4. Install the fuel distributor and injectors into the intake manifold.
5. Install the bolts for the fuel distributor and tighten them.
6. Install four clamps and air hose to the air rail.
7. Connect four electrical connectors to the fuel injectors.
8. Connect the fuel hose to the fuel distributor.
9. Connect the fuel hose to the fuel regulator.
10. Position the plenum chamber gasket.
11. Install the plenum chamber.
12. Install and tighten the three nuts and bolts for the plenum chamber.

Tighten nuts and bolts to 16 lb ft (22 Nm).

13. Install the bottom bolt to the idle speed controller bracket.
14. Install the electrical connector for the idle speed controller.
15. Install the heater inlet hose at the inlet on the plenum chamber.
16. Install two bolts and the stay bracket to the plenum chamber.
17. Install the cruise control hose to the inlet fitting on the plenum chamber.
18. Install the brake vacuum booster hose to the fitting on the plenum chamber.
19. Connect the EGR solenoid electrical connector.
20. Connect the vacuum hose on the EGR duty solenoid.
21. Connect the vacuum hose to the EGR valve.
22. Connect the vacuum hose to the pressure regulator.
23. Install the PCV hose to the plenum chamber.
24. Install the clamp and air hose to the air rail.
25. Install the clamp and hose to the idle speed controller.
26. Install the top two bolts to the manifold bracket.
- Do not tighten the bolts.
27. Raise vehicle on a lift.
28. Install and tighten the bottom two bolts to the manifold bracket.
29. Lower the vehicle.
30. Tighten the top two bolts to the manifold bracket.
31. Connect the two coolant hoses to the throttle body.
32. Connect the throttle position sensor electrical connector.
33. Connect the vacuum hose to the vacuum pipe.
34. Install the air intake hose assembly.
35. Install and tighten the bolt for the air intake bracket.
36. Install the mass air flow sensor bracket bolts.
37. Connect the mass air flow sensor electrical connector.
38. Tighten the air intake hose clamp at the air cleaner.
39. Tighten the air intake hose clamp at the throttle body.
40. Connect the accelerator cable.
41. Install and tighten the accelerator bracket bolts.
42. Install and tighten the bolts for the intake hose assembly.
43. Install the four breather hoses to the air intake assembly.
44. Fill the cooling system.
45. Start the engine and check for leaks.