Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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System Specifications

GENERAL SPECIFICATIONS





Clutch operating method Hydraulic type
Clutch disc
Type Single dry with diaphragm
Facing diameter (Outside x Inside) 225 x 150 mm (8.9 x 5.9 in); 2.4L, 2.7L
Clutch cover assembly
Type Diaphragm spring strap
Setting load 5400-5800 N (1212-1302 lbs); 2.4L,2.7L
Clutch release cylinder
I.D. 20.64 mm (0.81 in)
Clutch master cylinder
I.D. 15.87 mm (0.62 in)

SERVICE STANDARD





Clutch disc thickness [When free] 8.3-8.9 mm (0.327-0.350 inch); 2.4L,2.7L
Clutch pedal height 180.5 plus or minus 0.3 mm
Clutch pedal free play 6-13 mm (0.24-0.51 inch)
Clutch pedal stroke 150 mm (5.90 inch)
Limit
Clutch disc rivet sink 0.3 mm (0.012 inch)
Diaphragm spring end height difference 0.5 mm (0.02 inch)
Clutch release cylinder clearance to piston 0.15 mm (0.006 inch)
Clutch master cylinder clearance to piston 0.15 mm (0.006 inch)





TIGHTENING TORQUE