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Input Shaft
INPUT SHAFT
COMPONENTS
DISASSEMBLY
1. Remove the snap ring and the ball bearing using the special tool (09432-21300).
2. Remove the stopper snap ring, snap ring, 5th and 4th speed gear, needle roller bearing, 4th speed gear sleeve, synchronizer ring (3rd & 4th), synchronizer spring (1st, 2nd, 3rd, 4th), synchronizer sleeve (3rd & 4th), 3rd speed gear and needle roller bearing.
INSPECTION
INPUT SHAFT
1. Check the outer surface of the input shaft where the needle bearing is mounting for damage or abnormal wear.
2. Check the splines for damage or wear.
SYNCHRONIZER SLEEVE AND HUB
1. Install the synchronizer sleeve on the hub and check that it slides smoothly.
2. Check that the sleeve is free from damage.
3. Check for wear of the hub end surfaces (in contact with each gear).
CAUTION: Replace the synchronizer hub and sleeve as a set.
REASSEMBLY
1. Install the needle roller bearing, 3rd speed gear, synchronizer sleeve (3rd & 4th), synchronizer spring (1st, 2nd, 3rd, 4th), synchronizer ring (3rd & 4th), 4th speed gear sleeve, needle roller bearing,5th and 4th speed gar, snap ring and the stopper snap ring using the special tool (09432-33300).
2. Install the snap ring and the ball bearing using special tool (09432-33300).