Operation CHARM: Car repair manuals for everyone.

Transfer Case

FASTENER TIGHTENING SPECIFICATIONS
Chain Cover-to-Transfer Case 32 ft. lbs. (44 Nm)
Drain Plug 22 ft. lbs. (30 Nm)
Drive Flange Nut (left-and right-handed thread) 82 ft. lbs. (111 Nm)
Dust Cover Bolt 15 ft. lbs. (20 Nm)
Dust Cover Nut 15 ft. lbs. (20 Nm)
4WD Indicator Light Switch 15 ft. lbs. 920 Nm)
Front Cover-to-Bearing Cover Bolt 62 inch lbs. (7 Nm)
Front Cover-to-Transfer Case Bolt 32 ft. lbs. (44 Nm)
Oil Check/Fill Plug 22 ft. lbs. (30 Nm)
Driveshaft-to-Drive Flange 27 ft. lbs. (36 Nm)
Shift Change Lever-to-Transfer Case 20 ft. lbs. (27 Nm)
Shifter Rod Plug - HI/LO 22 ft. lbs. (30 Nm)
Shifter Rod Plug - 2WD/4WD 22 ft. lbs. (30 Nm)
Speedometer Gear Bolt 62 inch lbs. (7 Nm)
Transfer Case Main Bearing Cover TORX Bolt 12 ft. lbs. (16 Nm)
Transfer Case Side Mount Bolts and Nuts 38 ft. lbs. (52 Nm)
Transfer Case-to-Crossmember Mount Bolt 22 ft. lbs. (30 Nm)
Transfer Case-to-Transmission Bolt 32 ft. lbs. (44 Nm)
Transfer Lever-to-Transfer Case Mounting Bolt 20 ft. lbs. (27 Nm)
Transmission Crossmember Chassis Bolt 32 ft. lbs. (44 Nm)
Transmission Crossmember Mounting Nut 15 ft. lbs. (20 Nm)

GENERAL SPECIFICATIONS
Silicone Sealer Type recommended Permatex Ultra Grey(r) Gasket Maker
Thread Sealer Type Recommended Loctite Threadlocker 242(r)
Transfer Case Fluid Capacity 1.8 quarts (1.7 liters)
Type recommended 90W Gear Oil
Transfer Case Gear Ratio HIGH/LOW 1.000/1.981