Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Disassembly

MANUAL TRANSAXLE ASSEMBLY





MANUAL TRANSAXLE DIAGRAM





COMPONENTS

DISASSEMBLY





1. Remove the T/M mounting bracket.





2. Remove the shift control cable bracket.





3. Remove the clutch release cylinder.





4. Remove the backup lamp switch.





5. Remove the speedometer driven gear.





6. Remove the clutch release fork shaft and the release bearing sleeve.





7. Remove the reamer bolt.





8. Remove the poppet ball assembly.
9. Remove the side cover and the reverse idler gear assembly.





10. Remove the select lever, the shift lever and sealing cap.





11. Remove the clutch housing from the transmission case with the snap ring extended.





12. Remove the interlock body and the control shaft.





13. Remove the shift rail.





14. Remove the fork shift (5th & Rev).





15. Remove the fork shift (3rd & 4th).





16. Remove the fork shift (1st & 2nd).





17. Remove the bearing retainer.





18. Remove the output shaft assembly and the input shaft assembly.





19. Remove the differential assembly.





20. Remove the detent body cover and the roller bearing.





21. Remove the differential bearing outer spacer using special tool (09455-33200) and the drive shaft oil seal.





22. Remove the shift arm and the select arm from the transmission case.