Operation CHARM: Car repair manuals for everyone.

Valve Body

VALVE BODY





VALVE BODY





INSIDE VALVE BODY





OUTSIDE VALVE BODY





UNDERDRIVE CLUTCH AND INPUT SHAFT

DISASSEMBLY





1. Remove the input shaft snap ring.
2. Remove the input shaft.
3. Remove the 2 seal rings.
4. Remove the clutch reaction plate snap ring.
5. Remove the clutch reaction plate.
6. Remove the 4 clutch discs and 4 clutch plates.





7. Compress the clutch return springs using special tools, 09453-24000 and 09453-21000 then remove the clutch spring retainer snap ring.
8. Remove the clutch spring retainer.
9. Remove the D-ring seal.
10. Remove the clutch return spring.
11. Remove the underdrive clutch piston using compressed air.
12. Remove the 2 D-ring seals.

REASSEMBLY





1. Install the 2 D-ring seals.
2. Install the underdrive clutch piston.
3. Install the clutch return spring.
4. Install the D-ring seal.
5. Install the clutch spring retainer.
6. Compress the clutch return springs using special tools, 0945321100 and 09453-21000, then install the clutch spring retainer snap ring.

CAUTION: Dip each clutch disc in ATF before assembling.





7. Align the spaces between the teeth (A) on the clutch plates, clutch discs, and reaction plate to the outer circumference hole (B) in the underdrive clutch retainer.
8. Install the 4 clutch discs and the 4 clutch plates.
9. Install the clutch reaction plate with the shear droop toward the clutch disc.
10. Install the clutch reaction plate snap ring.





11. Install special tools, and 09453-21000, as shown, then check the clearance between the snap ring and the reaction plate using a feeler gauge.
Standard value: 1.6 - 1.8 mm
12. If the clearance is correct, measure the old snap ring, then select the correct size.





13. Install the seal rings.
14. Install the input shaft.
15. Install the input shaft snap ring.