Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Removal and Installation




***For additional information see TSB # 3EN-010. For 04-05 model year see 02 or 03 model year(s) to view this TSB.***





Generator - Components:






REMOVAL

1. Disconnect the battery negative terminal first, then the positive terminal.
2. Disconnect the alternator connector, and remove the cable from the alternator "B" terminal.
3. Remove the drive belt.
4. Pull out the through bolts and then remove the alternator.



INSTALLATION

1. Place the alternator and insert a support bolt (Do not insert a nut this time).
2. After pushing the alternator forward, count that how many spacers (a spacer thickness: 0.198 mm) should be inserted between the alternator front leg and front case as shown in "A".






3. After inserting spacers, insert and tighten a nut securely.