Recall - ECM Update For Fuel Adaptation Error
GROUP Service CampaignNUMBER SC 080
MODEL 2007/2008MY Spoortage (KM)
DATE January 2011
VOLUNTARY EMISSIONS SERVICE CAMPAIGN
SUBJECT:
SERVICE CAMPAIGN: ECM UPGRADE FOR FUEL ADAPTATION IMPROVEMENT
This bulletin provides the procedure to upgrade the Engine Control Module (ECM) of some 2007/08 Sportage (KM) vehicles with 2.0L engine produced from July 4, 2006 to March 20, 2008. This improved logic is necessary due to a fuel adaptation error when transitioning between fuel containing different quantities of ethanol (0-10%). For confirmation that the latest reflash has been done to a vehicle you are working on verity ROM ID using the tables in this TSB.
To correct this condition the ECM should be reprogrammed using the GDS download as described in this bulletin.
*NOTICE
WebDCS must be checked to confirm that SC080 has not been previously performed on any vehicle without a campaign completion label. WebDCS > Warranty Coverage > Warranty Coverage Inquiry > Check Open Campaign Status
To assure complete customer satisfaction, remember to check for any additional open campaigns before returning the vehicle to the customer.
Inspection Procedure:
Open the hood and check for SC080 campaign completion label above the driver's side fuse box. If label exists, NO FURTHER ACTION IS REQUIRED.
If label does not exist continue to step one (1) of Service Procedure outlined below.
*NOTICE
^ A fully charged battery is necessary before ECM upgrade can take place. It is recommended that the Midtronics GR8 1299 system be used in ECM mode during charging. DO NOT connect any other battery charger to the vehicle during ECM upgrade.
^ All ECM upgrades must be done with the ignition key in the "ON" position with the blower motor in the "OFF" position during ECM upgrade.
^ Be careful not to disconnect any cables connected to the vehicle or GDS during the PCM upgrade procedure.
^ DO NOT start the engine during ECM upgrade.
^ DO NOT turn the ignition key "OFF" or interrupt the power supply during ECM upgrade.
^ When the ECM upgrade is completed, turn the ignition "OFF" and wait at least 10 seconds before starting the engine, according to instructions displayed on the GDS tool.
^ ONLY use approved ECM upgrade software designed for the correct model, year.
ROM ID INFORMATION TABLE
To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM's ROM ID and reference the information Table as necessary.
1. Connect the power supply cable to the GDS tool.
*NOTICE
If attempting to perform the ECM upgrade with the power supply cable disconnected from the GDS tool, be sure to check that the GDS tool is fully charged before ECM upgrade. It the GDS tool is not fully charged, failure to perform the ECM upgrade may occur. Therefore, it is strongly recommended that the power supply connector be connected to the GDS tool.
2. Connect the USB cable between the VCI and the GDS tool.
*NOTICE
When performing the ECM upgrade using the GDS tool, wireless communication between the VCI and the GDS tool is not available. Therefore, be sure to connect the USB cable between the VCI and the GDS tool.
3. Connect the Main 16-pin DLC cable (GHDM - 241000) to the VCI.
4. Connect the Main 16-pin DLC cable (GHDM - 241000) to the OBD-II connector located under the driver's side of the instrument panel.
5. With the ignition key ON turn ON the VCI and GDS tool. Access the GDS vehicle identification number (VIN) screen and configure the vehicle using the VIN AUTO DETECT Function.
6. Once back at the GDS Main Screen select ECU Upgrade from the bottom right-hand corner. Next select Auto Mode and then Engine. Perform the ECU upgrade in accordance with normal GDS ECU upgrade procedures.
*NOTICE
Do NOT attempt to perform a Manual Mode upgrade unless Auto Mode fails. Always follow the instructions given on the GDS tool in either Auto or Manual mode. See table for Manual Mode passwords.
MANUAL MODE PCM UPGRADE PASSWORDS:
* Do NOT perform Manual Mode ECM upgrade unless Auto Mode fails
* Do Not Force the Calibration into the Incorrect P/N ECM, this is subject to warranty chargeback.
7. When the GDS tool reports that the ECM upgrade has been successfully completed click OK turn OFF the ignition key and wait at least 10 seconds before attempting to start the engine.
8. Check for Diagnostic Trouble Codes using the GDS and erase any DTCs stored. Due to CAN BUS multiple DTCs may be set during reprogramming.
9. Attach campaign completion label above the driver's side fuse box.
AFFECTED PRODUCTION RANGE:
2007/08 Sportage with 2.0L engine produced from July 4, 2006 to March 20, 2008.
REQUIRED PARTS
WARRANTY CLAIM INFORMATION
*NOTICE
To assure complete customer satisfaction, always remember to refer to WebDCS Warranty Coverage (validation) Inquiry Screen (Service > Warranty Coverage > Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer.