Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

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Repair Procedures











REMOVAL AND INSTALLATION





PRESSURE HOSE AND TUBE
1. Remove the air intake hose assembly(A).




2. Disconnect the pressure tube fitting at the gear box side.
3. Lift up the vehicle and remove the mounting clamp(A) which is holding both the pressure tube and the return tube.




4. Lower the vehicle and remove the connector(A) (24mm).




5. Remove the pressure hose and tube assembly.




6. Installation is the reverse of removal.

NOTE:
1. Install the pressure hose and tube so that they are not twisted and they do not come in contact with any other parts.
2. After installation, air bleed the system.

RETURN TUBE AND HOSE
1. Remove the return tube(A) and hose mounting clamps(B).




2. Remove the air intake hose assembly(A).




3. Disconnect the pressure tube and the return tube fittings at the gear box assembly.
4. Raise the vehicle and remove the mounting clamp(A) that is holding both the pressure tube and the return tube.




5. Lower the vehicle and disconnect the clamp holding the return tube and hoses.




6. Installation is the reverse of removal.

NOTE:
1. Install the return tube and hoses so that they are not twisted and it does not come in contact with any other parts.
2. After installation, air bleed the system.