Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the logical successor to CHARM, I recommend you try it!

Link: lemon-manuals.la

Inspection











INSPECTION

SYNCHRONIZER SLEEVE AND HUB
1. Install the synchronizer sleeve on the hub and check that they slide smoothly.
2. Check that the sleeve is free from damage at its inside front and rear ends.
3. Check for wear of the hub front end (surface in contact with the fifth speed gear).

CAUTION:
Replace the synchronizer hub and sleeve as a set.





SYNCHRONIZER KEY AND SPRING
1. Check for wear of the synchronizer key center protrusion.
2. Check the spring for weakness, deformation and breakage.