Fuel Filter: Service and Repair

WARNING: Spilling fuel is unavoidable during this operation. Be sure all necessary precautions are taken to prevent fire and explosion.

NOTE: If battery is disconnected, coding of radio may be required. Be sure you have the correct radio code for the vehicle before disconnecting.

REMOVE
1. Disconnect battery negative lead, remove fuel pump relay module and depressurize fuel system.
2. The fuel line filter is located on the right hand chassis side member, forward of fuel tank filler neck. Access to filter is gained through right hand rear wheel arch.
3. Thoroughly clean area around hose connections to prevent ingress of foreign matter into fuel system. Clamp inlet and outlet hoses to prevent fuel spillage when disconnecting hoses.

Fuel Filter:

4. Loosen two fuel line unions and remove hoses. Plug ends of hoses to prevent ingress of dirt.
5. Release securing bolt and bracket and remove filter from chassis side member.

REFIT
1. Fit a new filter (# 6 in image) observing direction of flow arrows stamped on canister.
2. Tighten securing nut and bolt.
3. Fit inlet and outlet hoses. Tighten to 30 Nm (22 ft lb).
4. Refit fuel pump relay module.
5. Reconnect battery negative lead.
6. Recode radio if applicable.
7. Start engine and inspect for fuel leaks around hose connections.